Wayne-Dalton 44 installation instructions Stacking Sections, Top Section

If you have 3” vertical tracks:

Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 1/2” to 3/4” spacing, between the bottom section and vertical track.

Hang counterbalance lift cable over flag angle/wall angle. Repeat same process for other side.

Wallangle	Riveted track
track
assembly	flag angle
	shown
			Lag
			screw
			locations
	5/16” x 1-5/8”
	Lag screws
	Jamb
	bracket	Flag	Fully Adjustable	Riveted
		angle	flag angle	flag angle
	Bottom	2” Vertical track		Bottom
	section
		spacing (3/8” to 5/8”)		section
	Track	3” Vertical track
		spacing (1/2” to 3/4”)
	rollers
	Vertical track	Floor		Track roller
	assembly
13	Stacking Sections
	Tools: Power drill,7/16” Socket driver

Note: Make sure graduated end and center hinges are flipped down, when stacking another section on top.

With assistance, lift intermediate I (second) section and guide the track rollers / tandem rollers into the vertical tracks. Lower section until it is seated against bottom section. Keep sections aligned. Repeat same process for other sections, except top section.

For Graduated end hinges and Center Hinges:

Starting with the outer graduated end hinges, flip the upper hinge leaf up and secure to the section using (2) 1/4”-20 x 2-1/2” carriage bolts and (2) 1/4”–20 flange hex nuts. Repeat same process for the center hinges.

If you have double graduated end hinges, flip the inner upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8” pilot holes, 1” deep into the section using a 1/8” drill bit. Attach the upper hinge leaf to the section using (2) 1/4”-14 x 1” lag screws. Repeat same process for other side.

If you have half center hinges:

Flip the upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8” pilot holes, 1” deep into the section using a 1/8” drill bit. Attach the upper hinge leaf to the section using

(2) 1/4”-14 x 1” lag screws. Repeat same process for other half center hinges.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Important: Push & hold the hinge leafs securely against the sections while securing with 1/4”-20 x 2-1/2” carriage bolts and 1/4”–20 flange hex nuts. There should be no gap between the hinge leafs and the sections.

Typical graduated end hinge with typical long stem tandem track roller

Intermediate I section

Left double graduated end hinge with typical long stem track roller

Vertical tracks

Right double graduated	Bottom section
end hinge with typical
long stem track roller
(2) 1/4”-20 x 2-1/2” Carriage bolts and (2) 1/4”-20 Flange hex nuts
Left single		Right single
graduated end
hinge with	Center	graduated end hinge
typical short		with typical short
stem track roller	hinge(s)	stem track roller
(2) 1/4”-14 x 1”	Upper hinge leaf
Lag screws

Typical sections shown Half center hinge

Long strut (if applicable)

14	Top Section
	Tools: Hammer, Step ladder, Tape measure

Place the top section in the opening. Temporarily secure the top section by driving a nail into the header near the center of the door and bending it over the top section. Now, flip up the graduated end hinge and center hinge leaves, hold tight against section, and fasten center hinges first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical. For 2” track, position flag angle/wall angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the bottom lag screw. For 3” track, position flag angle/wall angle between 2-3/16” (56 mm) to 2-1/4” (57 mm) from the edge of the door; tighten the bottom lag screw.

Flag angles/wall angles must be parallel to the door sections. Repeat same process for other side.

Important: The dimension between the flag angles must be:

For 2” track applications: door width plus 3-3/8” (86mm) to 3-1/2” (89 mm) for smooth, safe door operation.

For 3” track applications: door width plus 4-7/8” (124mm) to 5” (127 mm) for smooth, safe door operation.

Complete the vertical track installation by securing the jamb bracket(s) or slots in the wall angle and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

11

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com