Wayne-Dalton 8300/8500 Horizontal Tracks, Adjusting Top Fixtures, WarningARNING

Models: 8300/8500

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Horizontal Tracks

Now, locate the center of the top section and align the center of the holes in the drawbar op- erator bracket assembly with the top section center line. Align the drawbar operator bracket assembly vertically.

NOTE: For retro fit applications, the drawbar operator bracket assembly must be aligned with an existing operator.

Slide the top halve of the drawbar operator bracket assembly under the strut, keeping the drawbar operator bracket assembly aligned with the center line. Remove the strut’s screws, if necessary and attach to the top section (through strut if necessary) using (3) 1/4” - 20 x 7/8” self drilling screws.

NOTE: If your door lacks a strut on the top section, ignore the previous paragraph.

Attach the bottom halve of the drawbar operator bracket to the section surface using (3) 1/4” - 20 x 5/8” self drilling screws.

NOTE: When attaching drawbar operator bracket to top section with strut, apply additional pressure to thread into the strut.

 

(3) 1/4”- 20 x 7/8”

 

Self-drilling screws

 

(4) 5/16”- 18 x 1/2”

 

Carriage bolts and

 

(4) 5/16”- 18 flange

Top half

hex nuts

 

Strut

 

Bottom half

 

 

(3) 1/4” -20 x 5/8”

 

Self-drilling screws

Drawbar

 

operator bracket

 

Locate the center of the top section. Position the drawbar operator bracket under the strut (if applicable) or align the drawbar operator bracket top edge with the top edge of the top section, as shown. Attach the drawbar operator bracket using (3) 1/4” - 20 x 7/8” self-drilling screws (as shown).

Strut

 

 

Flag angle

 

 

3/8”-16

Flag angle

 

Hex nut

Quick

 

 

 

Horizontal

Install tab

Horizontal track

track

in place

angle

Quick

Tracks flush

 

Install tab

 

 

Key slot

 

 

 

3/8”-16 x 3/4”

 

 

Truss head bolt

If you have Fully Adjustable Flag Angles: To install horizontal track, place the curved end over the top track roller of the top section. Align the bottom of the horizontal track with the top of the vertical track. If you have Quick Install horizontal track, tighten the horizontal track to the flag angle with a stud plate and (2) 1/4” - 20 flange hex nuts. If you have Universal horizontal track, tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts.

Quick Install

Fully Adjustable

3/8”-16

horizontal

horizontal track

track

 

Hex nut

1/4”-20

1/4”-20

Horizontal

 

Flange hex nuts

Flange hex nuts

 

track angle

 

 

 

 

Flag angle

Flag angle

 

 

upper slot

upper slot

 

 

 

Stud

1/4”-20 x 9/16”

3/8”-16 x 3/4”

 

plate

Track bolts

Truss head bolt

If you have Riveted Track Assemblies or Angle Mount Vertical Track Assemblies: To install horizontal track, place the curved end over the top roller of the top section. Align the bottom of the horizontal track with the top of the vertical track. Tighten the horizontal track to the Flag Angle / Angle Mount with (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 flange hex nuts.

 

(3) 1/4”- 14 x 7/8”

 

Self-drilling screws

Drawbar

 

operator

 

bracket

 

Top section

Pin

 

stripes

Horizontal track

1/4”-20 Flange hex nuts

Rivited flag Adjusting Top FixturesManual background angleManual background upper slot

Rivited flag angle

3/8”-16 Hex nut

Horizontal

track

1/4”-20 x 9/16” Track bolts

3/8”-16 x 3/4” Manual backgroundTruss head bolt

Horizontal track angle

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Horizontal Tracks

Tools Required: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder

 

NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies. Refer to Package Contents / Parts Breakdown, to determine which Flag Angles / Vertical Track Assemblies you have.

Manual background WarningARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in Step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

If you have Quick Install Flag Angles: To install horizontal track, place the curved end over the top track roller of the top section. Align key slot of the horizontal track with the Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in place.

Horizontal

 

Angle

3/8”-16

Angle

track

 

mount

mount

 

Hex nut

 

 

 

 

 

1/4”-20

Horizontal

 

 

1/4”-20

track angle

 

Flange hex

 

Flange hex

 

 

 

nuts

 

 

 

nuts

 

 

 

 

 

 

 

Flag angle

 

Horizontal

 

 

 

 

 

1/4”-20 x 9/16”

track

 

 

1/4”-20 x 9/16”

3/8”-16 x 3/4”

 

 

Track bolts

Track bolts

Truss head bolt

 

Next level the horizontal track assembly and bolt the horizontal track angle to the first encountered slot in the flag angle / angle mount using (1) 3/8” - 16 x 3/4” truss head bolt and (1) 3/8” - 16 hex nut. Repeat for other side. Next remove the nail that was temporarily holding the top section in place, installed in step, Top Section.

IMPORTANT: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

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Adjusting Top Fixtures

Tools Required: 7/16” Wrench, Step ladder

 

NOTE: Depending on your door, you may have Top Fixture Bases and Top Fixture Slides or you may have Top Fixture Assemblies. Refer to Package Contents / Parts Breakdown, to determine which Top Fixtures you have.

With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top section of the door with the lower sections. Once aligned, position the top fixture slide, out against the horizontal track. Maintaining the slide’s position, tighten the (2) 1/4” - 20 flange hex nuts or the (1) 5/16” - 18 hex nut to secure the top fixture slide to the top fixture base. Repeat for other side.

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Wayne-Dalton 8300/8500 installation instructions Horizontal Tracks, Adjusting Top Fixtures, WarningARNING