Operating Instructions and Parts Manual

 

 

 

 

Battery Information

If battery acid

 

CHART 1 - STANDBY POWER

The system is designed to operate most

contacts your

 

PUMPING CAPACITY

efficiently with sealed lead acid (SLA)

eye(s), flush with cold running water

 

Amp Hours

Total Gallons

for 10 minutes and seek immediate

 

batteries. Deep cycle marine batteries

 

Per Battery

Pumped*

medical attention. If acid contacts your

 

can also be used.

 

40.0

11,000

skin or clothing, wash immediately

 

 

80.0

22,000

Sealed lead acid batteries cost slightly

with soap and water.

 

 

120.0

33,000

more, but they can last longer. Wayne

Never smoke or

 

* Assumes the sump pump is lifting water 10’

offers a 40 amp hour battery WSB1240

allow a spark or

 

 

 

and a 75 amp hour battery WSB1275.

flame in the vicinity of the battery.

SYSTEM WILL ALARM IF:

The oversize battery case (included) will

Avoid dropping

• You will hear a beeping alarm if

accommodate two 12-volt SLA batteries

metal tools on the

 

pump motor is running

or two 12-volt deep cycle marine batteries

battery posts because they may spark or

 

•

You will hear a continuous alarm if the

 

short-circuit the system or battery,

ESP45

For Replacement Parts, call 1-800-237-0987

Please provide following information:

Address parts correspondence to:

-Model number

Wayne Water Systems

-Serial number (if any)

101 Production Drive

-Part descriptions and number as shown in parts list

Harrison, OH 45030 U.S.A.

(up to a 27-frame size).

causing an explosion.

 

 

 

pump fuse on front panel is blown

Retain blue foam pad to support Wayne

 

 

 

 

 

• You will hear a continuous alarm if

 

 

 

sealed lead-acid batteries. Use new,

 

 

 

PS/BC Features

 

 

the battery voltage drops below 21.6

identical batteries (from the same

 

 

 

 

NOTE: The alarm must be on for the

manufacturer and of the same capacity).

POWER CIRCUITS:

 

 

 

mute function to activate.

When batteries wear out replace them as

• Power Supply/Battery Charger (PS/BC)

LIGHTS:

a set. Chart 1 illustrates the expected

monitors power availability and

•

Green Light indicates AC power is

performance with various battery

automatically switches to battery

 

available

combinations. Do not use batteries rated

operation during power outage.

•

Yellow Light indicates battery is

below 40 amp hours.

• Charger will run pump motor or charge

 

connected correctly

Be certain that the area around the

batteries when plugged into AC power

• Red Light is on when battery voltage

batteries is well ventilated. Before

• Automatically charges the batteries

 

is low or if the pump motor fuse on

servicing the batteries, blow away

• Operates on 120 VAC and 24 VDC

 

the front panel is blown

gasses by waving a piece of cardboard

(Using 2 batteries)

 

 

PUMP:

• The PS/BC can be left connected to

near the batteries.

• The pump will turn on when the

the batteries indefinitely

 

Dangerous

 

 

float switch rises. The pump motor

• The PS/BC is designed for the Wayne

 

hydrogen gas can

 

will keep running for 15 seconds

be released from batteries while

Water Systems pump only, DO NOT

 

 

after the float drops

charging. Sparks can ignite the gas in

Use For Any Other Purpose

 

 

 

an enclosed space. Wear safety goggles

 

 

 

 

 

when connecting batteries. Battery

 

 

 

 

 

connections should be made in a well-

 

 

 

 

 

ventilated area.

 

 

 

 

 

Working in the

 

 

 

 

 

vicinity of lead acid

(Black)

 

 

 

 

batteries can be dangerous. Before

Negative

 

 

 

 

making connections or servicing the

Battery Cable

 

 

 

PS/BC

batteries, read and follow instructions in

 

 

 

 

 

 

 

 

 

all applicable instruction manuals. To

 

 

 

 

 

reduce the risk of battery explosion,

 

 

 

 

 

follow the instructions in this manual

 

 

 

 

 

and those published by the battery

 

 

 

 

(Red)

manufacturer, as well as those of any

 

 

 

 

other equipment used in the

 

 

 

 

Positive Battery Cable

surrounding area.

 

 

 

 

 

An assistant should be present or close

 

 

 

 

 

enough to come to your aid in the

 

 

 

 

 

event of an emergency. Have a reliable

B

 

 

 

Jumper Wire

source of fresh water and soap nearby

 

A

 

 

in case battery acid contacts clothing,

12V

 

 

 

 

12V

 

 

skin or eyes.

 

 

 

Battery

 

 

 

Wear eye and clothing protection when

Battery

 

 

 

 

 

working around lead acid batteries.

 

 

 

 

 

 

 

 

Avoid touching your eyes when

 

 

 

 

 

working around lead acid batteries.

Figure 1 - Battery connection: two 12-volt batteries equals a 24-volt battery

1

6

 

5

4

3

7

2

 

Ref.

 

Part

 

 

 

No. Description

Number

Qty.

1

Pump

06710

1

 

2

PS/BC (power supply/ battery charger)

30260-001

1

 

3

Impeller assembly

29884-001

1

 

4

Wear ring

28183-001

1

 

 

 

 

 

 

 

5

Impeller plate

15958

1

 

6

Seal

21203-001

1

 

*7

Float Kit, ESP45

60120-001

1

 

* Service Part Only

www.waynepumps.com

2

www.waynepumps.com

7

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Wayne ESP45 specifications Battery Information, PS/BC Features
Page 1 Page 3

ESP45 specifications

The Wayne ESP45 is a standout model in the world of submersible sump pumps, renowned for its efficiency, durability, and innovative technology. This pump is designed for residential and commercial applications, providing reliable protection against water damage caused by flooding or excess groundwater.

One of the key features of the Wayne ESP45 is its powerful motor. Equipped with a 1/2 HP motor, it is capable of displacing up to 4,600 gallons of water per hour. This makes it suitable for handling heavy inflows during significant rain events or for managing water pooling in basements. The motor is also thermally protected, ensuring it doesn’t overheat during prolonged use, thereby enhancing its longevity.

The ESP45 employs a superior engineering design that includes a durable thermoplastic construction. This material protects the pump from corrosion and wear, ideally suited for dealing with harsh conditions typically found in sump applications. The pump is designed for consistent performance and operates quietly, minimizing disturbances in your living space.

One of the standout technologies in the Wayne ESP45 is its vertical float switch, which provides automatic operation. This feature allows the pump to turn on and off based on water levels, ensuring that your sump area is always protected without the need for manual intervention. The float switch is built to withstand wear and tear, allowing for reliable operation over time.

Another characteristic that sets the Wayne ESP45 apart is its ease of installation. The pump comes with a simple setup process, featuring a standard 1-1/2 inch NPT discharge that easily connects to existing plumbing systems. This allows homeowners and contractors to install the pump quickly, making it an ideal choice for those looking to enhance their water management solutions efficiently.

Moreover, the Wayne ESP45 is compatible with various backup systems, offering peace of mind by ensuring that it remains operational during power outages. This versatility increases its reliability, making it a go-to option for anyone looking to safeguard their property from water damage.

In summary, the Wayne ESP45 combines powerful performance, durable construction, and innovative technology, making it one of the most reliable submersible sump pumps available. With its efficient motor, advanced automatic operation, and simple installation process, it serves as an essential tool for protecting homes from flooding and water damage.
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