CABLE ASSEMBLY

17.IMPORTANT: While assembling the cables, do not over tighten the locknuts attaching the pul- leys; the pulleys must be able to turn freely. Refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 24 and 25 for proper cable routing and help identifying the cables.

Locate the High Cable (45). Route the Cable up through the Left Top Frame (3) and around a

3 1/2” Pulley (38). Attach the Pulley inside the Top Frame with a 3/8” x 2 3/4” Bolt (81), two 3/8” Washers (75), two 1/2” Spacers (34), and a 3/8” Nylon Locknut (70).

18.Route the High Cable (45) around a 3 1/2” Pulley (38) and down through the Left Top Frame (3). Attach the Pulley and a Cable Trap (91) inside the Top Frame with a 3/8” x 2 3/4” Bolt (81), two 3/8” Washers (75), two 1/2” Spacers (34), and a 3/8” Nylon Locknut (70).Be sure the Cable Trap is turned to hold the Cable in the groove of the Pulley.

Note: To complete this step, it may be neces- sary to loosen the four indicated 5/16” Nylon Locknuts (71). Retighten the Locknuts when this step is completed.

19.Remove the preassembled 3 1/2” Pulleys (38) from a Double “U”-Bracket (56).

Wrap the High Cable (45) around a 3 1/2” Pulley (38). Attach the Pulley to the single hole side of a Double “U”-Bracket (56) with a 3/8” x 2” Bolt (62) and a 3/8” Nylon Locknut (70).

20.Note: The following drawings are shown from the left side of the weight system, with the Left Top Frame (3) removed for clarity.

Wrap the High Cable (45) around a 3 1/2” Pulley (38). Attach the Pulley at the rear hole, inside of the bracket on the Center Top Frame (14) with a 3/8” x 1 3/4” Bolt (66) and a 3/8” Nylon Locknut (70).

11

17

 

 

 

 

 

 

 

 

38

 

 

3

 

75

 

 

 

 

70

 

 

34

 

34

 

 

 

 

 

 

81

75

45

 

 

 

 

18

 

 

 

 

 

91

38

 

 

 

 

 

 

75

34

75

70

 

 

 

 

81

 

34

45

 

 

 

 

 

 

 

 

 

3

 

 

71

 

 

19

 

 

 

 

 

 

 

 

45

 

 

 

 

38

 

 

 

 

70

 

 

62

56

20

 

 

 

70

 

 

 

 

 

 

 

 

14

 

 

 

 

38

 

 

 

 

45

 

 

 

 

66

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Weider 831.159823 user manual Cable Assembly