Weil-McLain CGI-4E manual 11c Troubleshooting - control module lights, Is POWER light off?

GOLD CGi-4E Gas-Fired Water Boiler — Boiler Manual

11c Troubleshooting — control module lights

CHART 1 — Troubleshooting POWER light status

— Usually indicates reversed 120 VAC polarity if POWER light flashes by itself —

Electrical shock hazard — Wherever you see TURN OFF POWER, follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage.

Is POWER light off?

No		Yes
	Is POWER light ...
Flashing	Flashing with	On steady
alone	another light	(not flashing)

TSTAT CIRC	Chart
light flashing	2
PRESS SWITCH	Chart	Chart
light flashing	3	5
FLAME	Chart	Chart
light flashing	4	6

For insufficient heat or no heat problem, go to Chart 7 if POWER light is on steady, with no other light flashing.

•Make sure service switch or circuit breaker is on or fuses are good.

•Remove 120 VAC IN plug (Figure 38, Item 3, page 50) on control module.

•Using voltmeter, check across top and bottom pins of

120 VAC IN plug.

Does voltmeter indicate 120 VAC?

No Yes

Problem is with incoming electricity. Have licensed electrician repair circuit.

•Reconnect 120 VAC IN plug.

•Remove 120 VAC IN transformer PRIMARY plug (Figure 38, Item 2, page 50) on control module.

•Using voltmeter, check across top and bottom pins of

PRIMARY receptacle.

Does voltmeter indicate 120 VAC?

No Yes

•Usually indicates polarity on incoming 120 VAC power line is wrong.

•TURN OFF POWER at service switch or breaker, then reverse the HOT and NEUTRAL wires entering the boiler in the J-box.

•Restore POWER at service switch or breaker.

Is POWER light flashing now?

No Yes

	Have system checked by a
	licensed electrician. If
	problem persists, call your
Boiler should now	local Weil-McLain sales
operate normally.	representative.

Replace control module.

Retest.

•Reinstall 120 VAC transformer PRIMARY plug.

•Remove 24 VAC transformer plug (Figure 38, Item 5, page 50) on control module.

•Using voltmeter, check pins of plug.

Does voltmeter indicate 24 VAC?

No	Yes
Replace transformer.
Retest and check for back
feed of voltage from	Replace control module.
system wiring.	Retest.

Part Number 550-110-711/1108 51