Troubleshooting

Problem

 

Possible Cause

 

Remedy

 

 

 

 

 

Spindle does not turn.

1.

Circuit breaker tripped.

1.

Reset circuit breaker.

 

2.

Branch circuit breaker tripped or

2.

Reset branch circuit breaker/replace

 

 

fuse blown.

 

fuse.

 

3.

Open wire in switch circuit.

3.

Repair open circuit.

 

4.

Defective switch.

4.

Repair switch.

 

5.

Broken drive belt.

5.

Replace drive belt.

 

 

 

 

 

Spindle noisy.

1.

Damaged spindle bearings.

1.

Replace bearings.

 

2.

Worn spline.

2.

Replace spline.

 

 

 

 

 

Drill stalls.

1.

Worn drive belt.

1.

Check condition of belt. Replace if

 

 

 

 

glazed or slipping on pulleys.

 

2.

Excessive feed rate for size of drill and material

2.

Reduce feed pressure or use

 

 

being drilled.

 

cutting fluid.

 

3.

No cutting fluid or improper cutting fluid.

3.

Use correct cutting fluid.

 

 

 

 

 

Poorly drilled holes.

1.

Drill dull.

1.

Sharpen drill.

 

2.

Lack of rigidity in hold-down method.

2.

Check that all T-slot hold-downs are

 

 

 

 

tight and that table-lock and drill

 

 

 

 

head bolts are tight.

 

3.

Speed too fast for material and drill size.

3.

Check spindle speed recom-

 

 

 

 

mendations. Reduce speed if

 

 

 

 

necessary.

 

4.

Feed too fast for material and drill size.

4.

Reduce feed rate.

 

5.

No or improper cutting fluid or coolant

5.

Use cutting fluid, or change to

 

 

being used.

 

proper fluid or coolant for material

 

 

 

 

being drilled.

 

6.

Improperly ground drill bit.

6.

Check for proper angles and reliefs.

 

 

 

 

Regrind to proper geometry.

 

 

 

 

 

Motor overheating.

1.

Electrical circuit fault.

1.

Check current draw in circuit.

 

 

 

 

Make sure current draw is the

 

 

 

 

same as rating on motor plate.

 

2.

Oversize drill.

2.

Reduce drill size.

 

3.

Excessive feed.

3.

Reduce feed rate.

 

4.

No cutting fluid, or wrong fluid.

4.

Use correct cutting fluid for the

 

 

 

 

material and drill.

 

 

 

 

 

Table can not be

1.

Lack of lubrication.

1.

Lubricate.

raised.

 

 

 

 

 

 

 

 

 

No speed readout.

1.

Speed pickup out of adjustment or failed.

1.

Adjust gap between speed pickup

 

 

 

 

and post spindle pulley. If there is

 

 

 

 

no readout on the speed indicator,

 

 

 

 

replace the speed pickup.

 

 

 

 

 

11

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Wilton A3818, A5816, A5818, A3816 manual Troubleshooting, Glazed or slipping on pulleys