Xantrex Technology SW Plus 4024, SW Plus 2524, SW Plus 5548 specification

Image 2

Xantrex Technology SW Plus 4024, SW Plus 2524, SW Plus 5548, SW Plus 2548, SW Plus 4048 owner manual

Contents

Sine Wave Plus Inverter/Charger Page Sine Wave Plus Inverter/Charger Page Purpose Scope Audience Organization Conventions Used Related Information Important Safety Instructions Explosive gas precautions FCC Information to the User Contents Installation Functional Test Basic Setup Programming Navigation Advanced Setup Operation 976-0043-01-02 Troubleshooting Inverter Specifications Generators Configuration SettingsBattery Information Over-Charge Protection Warranty and Product Information Multi-wire Branch Circuit WiringEmergency Power Off Switches Figures Dimensional Drawing Accessing the Basic Setup Menu Xxii Tables Tables Introduction Basic Features Front Panel 1The Sine Wave Plus AC Side 3The AC side of the Sine Wave Plus Emergency Power Off EPO Option Certification Label DC Side 5The DC side of the Sine Wave Plus Battery Temperature Sensor BTS 6Battery Temperature Sensor BTS Top 7External Output Circuit Breaker System Configuration System Considerations Pre-Configuration PlanningTypes of Applications Renewable energy systems e.g., PV arrays, wind turbines etc System Output Requirements System Input Requirements Location Considerations See FCC Information to the User on page viii for additional Mounting Considerations Ventilation Requirements Grounding Considerations DC System Grounding Inverter Grounding System. See Bonding the Grounding System on page 2-10for Equipment or Chassis Grounding Grounding Electrodes/Ground Rods Bonding the Grounding System Ground and neutral must be bonded at one place, and only one Battery Considerations Battery Bank Requirements Battery Cable Requirements AWG Wire Size Reference Chart 2Recommendced Battery Cable Size Versus Length Battery Requirements for Dual Inverter Systems 3Battery Cable to Maximum Breaker/Fuse Size For example Battery Temperature Wiring Considerations Generator Considerations Types of Generators Generator start types For unattended starting and operation Additional/Optional Equipment Considerations AC Conduit Box Accb DC Conduit Box Dccb 4DC Conduit Box DC Disconnect Boxes DC175/DC250 Fuse Block Battery Status Meter TM500A 7DC250 Disconnect Box and TM500A Battery Status Meter 8Accessories for Remote Monitoring Remote Monitors Inverter Control Module ICM Inverter Communications Adapter ICA Generator Start Module GSM Auxiliary Load Module ALM Inverter Stacking Control Series ISC-S Cable Vac Application RequirementsAutotransformer for 240 VAC Applications T240 Renewable Energy DC Input Sources 15 Xantrex C-Series Charge Controllers Single-Inverter Configurations 120/240 Vac Renewable Energy Systems with/without Generator BackupSingle-Inverter Configurations 120 Vac Off-Grid Applications Off-Grid Applications Dual-Inverter Configurations 240 Vac 976-0043-01-02 Single-Inverter Configurations Generator-Only Systems 976-0043-01-02 Dual-Inverter Configurations Vac-only Input Source 976-0043-01-02 Single-Inverter Configurations 240 Vac On-Grid Applications 21On-Grid Application Backup System using a Single Inverter Dual-Inverter Configurations 240 Vac 976-0043-01-02 Peak Load Management RE Backup with Utility SB ModeEnergy Management Time-of-Use TOU Metering 23Time-of-Use Metering AC Load Support Renewable Energy with Grid Backup BX Mode 24AC Support ModePage Installation Pre-Installation Tools Required Optional System Accessories Hardware / Materials Required Battery Bank Preparation Prepare the battery bank as follows Unpacking and Inspecting the Inverter 1Certification Label Location Knockout Preparation 2Serial Number Sticker and Knockout Locations and Sizes Mounting Shelf-Mounting Not to Scale 4’s using ¼ x 1½-inch lag bolts and washers Wall-Mounting 4Wall-Mounting Method using 2 x 4’s 976-0043-01-02 5Wall Mounting using Plywood DC Wiring Preparing the Battery Bank DC Wiring Grounding the DC System To ground a single inverter 7DC Grounding of a Single Inverter To ground a dual-inverter configuration 8DC Grounding of Dual Inverters To install the BTS, follow the steps below Connecting DC Input Sources Renewable Energy ConfigurationsInstalling the Battery Temperature Sensor BTS 9BTS RJ11 Port Location and Installation Connecting the Batteries to the Inverter 10shows the locations of the DC connectors 11Battery Cable Connection Procedure for Single Inverter Systems 13DC Connections to a Single Inverter Procedure for Dual-Inverter Systems 14DC Connections to Dual Inverters AC Wiring 1AC Disconnect and Wire Sizing To replace the AC access cover Accessing the AC Terminal Block and Ground BarTo remove the AC access cover 16AC Input/Output Wiring Terminals AC Wiring for Single Inverter Systems Manual and Auto Start Generators Wave Plus 976-0043-01-02 See Bonding the Grounding System on page 2-10for details 19AC Output Wiring to the Inverter AC Panel Install Generator Wiring to the Inverter To install a generator disconnect switch To install the AC wiring from the generator to the inverter 20Generator Input Wiring to a Single Inverter 976-0043-01-02 Optional Equipment Stacking Dual Inverter Systems Installing the ISC-S Cable To install the ISC-S cable on the inverters To install the remote monitor’s cable Remote Monitoring Options 24Connecting the ALM Communications Cable to the Sine To connect the ALM to the Sine Wave Plus Emergency Power Off EPO EPO PortPage Functional Test Basic Functional Test Applying Battery Power to the InverterTo apply battery power to the inverter Confirm all Connections Turning on the Inverter To turn on the inverter AC Voltage Check Confirming Battery Charger OperationTo confirm that battery charging is operating correctly To perform an AC voltage check Confirming Inverter Operation To confirm that the inverter is operating correctlyPage Navigation Navigating the Sine Wave Plus Display Inverter Control Module FeaturesInverter Control Module ICM Cursor ON/OFF Menu Buttons Display contrastPush-buttons Menu Heading Buttons Menu Item Buttons Reset Factory Defaults Set Point Buttons Menu Map 8Menu Structure 9User Menu Map Part 10User Menu Map Part 11Basic Setup Menu Map Part 12Basic Setup Menu Map Part 13Advanced Setup Menu Map Part 14Advanced Setup Menu Map Part 15Complete User Menu Map 16Complete Basic Setup Menu Map 17Complete Advanced Setup Menu Map Basic Setup Basic Setup Summary Sine Wave Plus Basic Setup Summary END Basic Setup Menu END Basic Setup Menu Sine Wave Plus 14A Push INV now to save Settings Before You Begin Programming DC Amps verses AC Amps Basic Setup Process Accessing the Basic Setup Menu To access the Basic Setup Menu Set Hour Time of Day Setup MenuMenu Item Descriptions Minute Low Cut In VDC High Battery Cut Out VDC10C Set Seconds To set the second display 11C Low Battery Cut Out VDC 11D BCO Delay Minutes 11E Search Watts Selected in 01A Inverter Battery Charger Functions Multi-Stage Charging Process Finish Stage 12C Float Volts DC Equalize Charging the Batteries Battery Charging Menu Ish Stage Float Volts DC 12B Bulk Volts DC setting12B Bulk Volts DC 4Battery Voltages For Setting Charging Parameters 12E Max Charge Amps AC To calculate the 12E Max Charge Amps AC 12F Bulk Done Amps AC To calculate the 12F Bulk Done Amps AC 12G EQ VDC Done Timer Amp-hour Battery 12H Max Bulk/EQ Timer hm 13B Gen AC2 Amps AC Inputs Menu13A Grid AC1 Amps 13C Input Upper Limit Vac AC1 13D Input Lower Limit VAC setting13A Grid AC1 Amps AC 13B Gen Amps AC 13C Input Upper Limit VAC Equipment connected to the inverter GEN to Restore Settings Save/Restore Settings MenuPush INV now to Save Settings To restore the factory default settings End Basic Setup Menu14C Push GEN for Factory Defaults Advanced Setup Advanced Setup Summary Settings See Advanced Setup Summary END Advanced Setup Menu Default Advanced Setup Menus Range/Display Settings See 25 Gen Starting Details Menu on page 7-29for details Default Advanced Setup Menus Range/Display Settings See See 23 ALM Relays Menu on page 7-19for details 27A Push INV now to save Push INV now to Save Settings Before You Begin Advanced Programming Accessing the Advanced Setup Menu To access the Advanced Setup Menu from the User Menu 2Accessing the Advanced Setup Menu Method Silent Setup Menu When20MenuSilentit worksSetup Low Volts DC setting 20A Refloat High Volts DC or 20B Refloat Low Volts DC then 20C Float Done Amps AC 20A Refloat High Volts DC20B At Low Volts DC 20D Must Float Time Min Grid AC1 Usage Menu and 22 Battery Xfer Menu are usedGr d AC1 Usage Menu 21A Grid Usage 21B Grid Usage Begin hm Point levels in Menus 11A High Battery Cut Out VDC Battery Xfer BX MenuSetup Menu 11C Low Battery Cut Out 22A High Xfer HBX VDC 22B Low 23B DeEnergized 23C 9 Delay At DeEngz. Min23A RY9 VDC Energized 23D VDC Energized 23E RY10 Vdc DeEnergized Delay at Engz. MinRY11 Mode 976-0043-01-02 Generator Starting Scenarios Manual Generator Control AC Current Battery VoltageAutomatic Generator Control Actual Volts DC menu item Time of Day Exercise Period Days Generator Timers Menu 24C Quiet Begin hm 24A Gen Run Time Start hm24B Run Time Stop HM 02A Generator ON/OFF menu item 24D Quiet Time End hm Timer MinGen Cooldown Timer Min Gen Exercise Period Days Nerator Module GSM Gen Starting Details Menu24H RN2/Max Gen Run hm 25A RY7 Mode 5Generator Control Mode RN2 Generator RY8 Relay GS and RN1 only RY8 Relay RN2 only 7Wiring examples of Honda and Onan Generators 8RY7 and RY8 Timing Diagram 9R 7/RY8 Sequence of Events for RN1 or RN2 Selection 10RY7/RY8 Sequence of Ev nts for GS Selection 25D Max anking Seconds 25B Gen Warm-up Seconds/minutes25C Pre Crank Seconds 25E Po tCrankingSeconds Gen Auto Run Setup Menu Button to select 27A Push INV Now to Save Settings Save/Res ore Settings Menu27A Push INV now to Save Settings 26F 15 Min Start Volts DC Method 27B Push GEN to Restore Settings27C Operation See Accessing the User Menu on page 8-14for instructions on Operating the Sine Wave Plus Operational Status Indicators LED Indicators Inverter Operation Status Yellow Grid TIE LED AC Input Status Green LED 12F Bulk Done Amps AC setting or meets the 12H Max Bulk/EQ Charge Status Yellow and Green Error and Status LEDs Operational Status Indication Red and Yellow Error LED Reset Status LED LED Summary 1LED Summary Table Use 06 Status Menu to User Menu Summary User Menu No YES END User Menu To directly access the 02 Generator User Menu Accessing the User MenuTo directly access the 01A Inverter User Menu 01AInverter User Menu DescriptionInverter ON/OFF Menu 01B EQ Charge OFF on Search Watts Srch 01D Bypass Mode Generator ON/OFF Menu 02A Generator 02C Gen Start Volts/Manual 02B Gen Start Load AmpsGen Volts/ManuStart 02D Exercise Run Time Of Day Menu Press Reset for Factory Defaults Pressing the Reset Factory Defaults button Meters Menu 04ABattery04A Battery Actual Vdc Comp 04B Battery Comp VdcInverter/Charger Amps AC 04D nput Amps AC Frequency Hertz 04G Grid AC1 Volts AC04H Gen Volts AC Max Bulk/EQ Time hm Error Causes Menu Transfo mer Overtemp 11B Low Battery Cut In VDC Low Battery Voltage11D Lbco Delay Minutes period 05C Heatsink Overtemp 11A High Battery Cut Out VDC menu item 05E High Battery VoltageValue set in the 11A High Battery Cut Out VDC menu item External E Stacked Stopped Due to V/F Status Menu05H Gen Failed to Start Menu 24G Gen Cooldown Period 06A Bypass Mode SelectedChr Select d No Backup Ery VDC Hbco 06E EQ Charge Selected6F Ba tery VDC Lbco RY7 GSM Energized Y9 DeEngz. Time Minute 07B RY8 GSM EnergizedY9 ALM Energized ALM EnergizedPage Troubleshooting Inverter Troubleshooting Look under the 05 Error Causes Menu Solution Battery Charger Troubleshooting 22B Low Xfer BX PossibleCause Problem Error Causes 05AMessageOver Current Message InverterSpecifications Electrical Specifications Electrical Specifications Mechanical Specifications SineWavePlus SineWavePlus4024 SineWavePlus4048 SineWavePlus5548 Theory of Operation Sine Wave Plus Inverter Charger Figure A-2 Sine Wave Plus Inverter Output Waveform Power Versus Efficiency Figure A-3Power Versus Efficiency Curves for All Models Figure A-5Sine Wave Plus Efficiency Curve for the SW Plus Figure A-7Sine Wave Plus Efficiency Curve for the SW Plus Inverter Capacity versus Temperature Time versus Current Figure A-9Time versus Current for the Sine Wave Plus Figure A-10Time versus Current for the Sine Wave Plus Figure A-12Time versus Current for the Sine Wave Plus Page ConfigurationSettings User Menu Settings Table B-1User Menu Default and User Settings User Menu Settings See 06 Status Menu on page 8-28for details Basic Setup Menu Basic Setup Menus Display Default 12I Temp Comp LeadAcid NiCad AC Inputs Menu See 13 AC Inputs Menu on page 6-26for details Basic Setup Menus Range/Display Default User Settings Sine Wave Plus Advanced Setup Menu Advanced Setup Menus Display Settings Advanced Setup Menus Display Lbco Sine Wave Plus 22A High Xfer HBX Vdc 32.2 to 54.0 22B Low Xfer LBX Vdc 32.2 to 46.0 ALM Relays Menu Sine Wave Plus Battery Information Deep-cycle Flooded Lead Acid FLA Battery TypesIntroduction Sealed Batteries Gel and AGM NiCad and NiFe Batteries Understanding Battery Capacity Ratings Battery Bank Sizing Power Understanding Amp-hour Requirements Calculating Amp Hours 60 = Amp Hour Example Worksheet To calculate amp-hour requirements Battery bank size worksheet Table C-2Determining Battery Bank Size Battery Configurations Wiring Batteries in Series Wiring Batteries in Parallel Fu se w ith a Discon ne ct To wire the batteries in parallel Wiring Batteries in Series-ParallelTo wire in series Battery Connections for Stacked Inverters Connect to inverter To connect to the inverter Battery Maintenance Battery charging Table C-5Temperature Compensation Calculation Equalization Charging General Maintenance Table C-6 Page Generators Honda 3-Wire Type Generators Two-Wire Start CircuitsThree-Wire Start Circuits Onan 3-Wire Type Generators Wire ConvertersPage Over-Charge Protection Overvoltage Protection using a Charge Controller Figure E-1Overvoltage using a C-Series Charge Controller Diversion Load Control Figure E-2Diversion Load ControlPage Circuit Wiring Multi-wire Branch Circuits Figure F-1Conventional Home-type Wiring Figure F-2Multi-wire Branch Circuit Wiring and Current Flow Identifying Multi-wire Branch Circuits Figure F-4Multi-wire Branch Circuit Wiring Correcting Multi-wire Branch Circuit Wiring Load Center Switches Purpose of an EPO switch Figure G-1Emergency Power OFF Disconnect Switch Purpose of an EPO switch How to use the EPO Port for an EPO Switch Glossary Glossary of Terms Und Tie Ies AC AbbreviationDefinitioncronymor Alternating Current Abbreviations and Acronyms Abbreviation Warranty and Product Information Warranty Disclaimer Product Return Material Authorization Policy Exclusions Return Procedure Out of Warranty Service Information About Your System Page Equalization Charging C-15 Temperature Compensation C-13 Output Waveform A-7 976-0043-01-02 IX-3 Index IX-4 Page Xantrex Technology Inc