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Portable Generator
Yamaha
manual
57
Models:
EF4000DE
EF5200DE
EF6600DE
YG4000D
YG5200D
YG6600D
Yg6600de
1
57
62
62
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62 pages, 3.63 Mb
— MEMO —
Contents
Page
Page
MODEL
PRI-I.D
CODE
SERIAL No
IDENTIFICATION NUMBER RECORDS
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE
The Safety Alert Symbol means ATTEN
TION! BECOME ALERT! YOUR SAFETY IS INVOLVED
could result in severe injury or death
A NOTE provides key information to make procedures easier or clearer
LIMITED WARRANTY (EF- AND
EDL-SERIES)
LIMITED WARRANTY (EC- AND
YG-SERIES)
LOCATION OF IMPORTANT LABELS.4
YAMAHA MOTOR CORPORATION U.S.A
EF- AND EDL-SERIESGENERATOR LIMITED WARRANTY
– 1 –
EC- AND YG-SERIESINDUSTRIAL GENERATOR LIMITED WARRANTY
– 2 –
– 3 –
etwy r q
q e t r
(For EF5200DE/EF6600DE/YG5200D
w t e q
– 5 –
EXHAUST FUMES ARE POISONOUS
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
ENGINE AND MUFFLER MAY BE HOT
ELECTRIC SHOCK PREVENTION
CONNECTION NOTES
CONNECTION
EXTENSION CORD NOTES
!0 oi
YG5200D/YG6600D
(for YG4000D/YG5200D/YG6600D/ YG6600DE)
CONTROL BOX
(for EF4000DE
EF5200DE/EF6600DE)
EF5200DE
EF6600DE
(for YG4000D
YG5200D/YG6600D
YG6600DE)
YG5200D
YG6600D
OIL WARNING SYSTEM
ENGINE SWITCH
Take your hand off the switch immediately after the engine starts
STARTER SWITCH (for YG6600DE)
AC SWITCH (N.F.B.)
ECONOMY IDLE SWITCH
The economy idle switch must be turned to "OFF" to
increase engine speed to rated rpm when:
-using a load of 0.8 A or less
VOLTAGE ADJUSTER (for EF5200DE/EF6600DE)
G.F.C.I. RECEPTACLE
(for YG4000D/YG5200D/YG6600D/YG6600DE)
TO REDUCE THE CHANCE OF ELECTRICAL SHOCK:
Test the ground fault circuit interrupter during the
Pre-operationchecks should be made each time the generator is used
The engine and muffler will be very hot after the engine has been run
FUEL
Make sure there is sufficient fuel in the tank
Recommended fuel:
9Wipe up any spilled fuel immediately
9After refueling, make sure the tank cap is tight- ened securely
ENGINE OIL
GROUND (Earth)
(for EF4000DE/EF5200DE/EF6600DE/YG6600DE) (See page 34 for more details)
Installation
9Remove the battery leads from the generator
STARTING THE ENGINE
9Before starting the engine, do not connect any electric devices
9Turn the AC switch (N.F.B.) and economy idle switch to the “OFF” position
1.Turn the fuel cock lever to the “ON” position
2.Turn the engine switch to the “ON” position
Electric Starting Model:
(for YG6600DE)
9Take your hand off the switch immediately after the engine starts
Manual Starting Model:
(for YG4000D/YG5200D/YG6600D)
APPLICATION RANGE
Alternating Current (AC)
9Be sure any electric devices are turned off before plugging it in
9Be sure the total load is within generator rated output
9Be sure the receptacle load current is within receptacle rated current
again, consult a Yamaha dealer
STOPPING THE ENGINE
9Turn off any electric devices
1. Disconnect any electric devices
2. Turn the engine switch to the “STOP” position
3.Turn the fuel cock lever to “OFF”
MAINTENANCE CHART
Regular maintenance is most important for best performance and safe operation
Stop the engine before starting maintenance work
Page
SPARK PLUG INSPECTION
CARBURETOR ADJUSTMENT
ENGINE OIL REPLACEMENT
Be sure no foreign material enters the crankcase
AIR FILTER
1.Remove the air filter cover and element
2.Wash the element in solvent and dry
Recommended oil: Foam-air-filteroil
SAE #20 motor oil
FUEL COCK
Be sure the fuel cock cup is tightened securely
FUEL TANK FILTER
Be sure the tank cap is tightened securely
MUFFLER SCREEN AND SPARK ARRESTER (For EF4000DE/YG4000D)
Page
Page
(for EF4000DE/EF5200DE/EF6600DE/YG6600DE) Replenishing the battery fluid
9Do not disconnect the battery during engine operation
9Avoid operating the generator with the battery removed
Antidote:
EXTERNAL-Flushwith water
FUSE REPLACEMENT
(for EF4000DE/EF5200DE/EF6600DE/YG6600DE)
Be sure the engine switch is turned off to prevent accidental short circuiting
G.F.C.I. RECEPTACLE TEST
TROUBLESHOOTING
Engine won’t start
FOR EF4000DE/EF5200DE/EF6600DE/YG6600DE
A ENGINE DOES NOT START
the engine switch to “START” (for
EF4000DE/EF5200DE/EF6600DE) or
push the starter switch (for YG6600DE)
Page
FOR YG4000D/YG5200D/YG6600D
9To prevent FIRE HAZARDS be sure fuel is not present in the spark plug area
9To prevent ELECTRIC SHOCK do not hold spark plug lead with hand while testing
DRAIN THE FUEL
1.Drain the fuel tank, fuel cock, and carburetor float bowl
2.Pour a cup of SAE 10W30 or 20W40 motor oil into the tank
3.Shake the tank to coat the inner surfaces thor- oughly
4.Drain off the excess oil
9Disconnect the negative lead first, then the positive lead from the battery
RECOMMENDED BATTERY
Item
Acronym
9CARB. ASSY., LH. & JT., ......................CARB (Carburetor)
CARBURETOR2
9T.C.I. MAGNETO ASSY. & .....................EI (Electronic Ignition)
DIMENSIONS
GENERATOR
Color code
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YG6600DE