035-19992-001 Rev. A (0404)

INSTRUCTIONS FOR EXAMINING THE FURNACE INSTALLATION

It is the owner’s responsibility to ensure that an annual inspection of the entire heating portion of the unit is made by a qualified service agency. Examine the furnace as outlined below in steps “1 - 6” before each heating season. Use Figures 5 & 6 for visual reference.

1.Examine the heat exchanger, vent/combustion air piping, vent connectors and chimney to be sure they are clear and free of obstructions.

2.Examine the vent pipe making sure it is firmly in place, that it slopes slightly upward and is physically sound without holes and all of the connections are secure.

3.Examine the return-air duct connections to make sure they are physically sound, sealed to the furnace casing, and the ducts ter- minate outside the space containing the furnace.

4.Examine the furnace casing making sure the physical support is sound without sagging, cracks or gaps. Examine the furnace base making sure it is physically sound without cracks, gaps or sagging and has a good seal.

5.Examine the furnace casing for obvious signs of deterioration.

6.Examine the burner flames to make sure they are in good adjust- ment. Refer to the pictorial sketch shown in Figure 4 as a compar- ison to the actual flame.

BLUE CONE PORTION OF FLAME SHOULD

ENTER HEAT EXCHANGER TUBE

FIGURE 4: Burner Flame Drawing

 

5 EXAMINE ENTIRE

EXAMINE EXTERNAL

FURNACE CASING

VENT PIPE

SHOWN IN ALL

 

DRAWINGS

4 EXAMINE

 

6 REMOVE

 

PANEL

FURNACE

 

TO EXAMINE

CASING

 

BURNER

 

 

 

 

FLAMES

3 EXAMINE RETURN AIR DUCT CONNECTION

1 EXTERNAL HEAT EXCHANGER INTERNAL VENT COMBUSTION AIR PIPE. MUST REMOVE PANEL TO EXAMINE.

6 REMOVE

4 EXAMINE

PANEL

 

FURNACE

TO EXAMINE

CASING

BURNER

 

FLAMES

 

3EXAMINE RETURN AIR DUCT CONNECTION

FIGURE 5: Furnace Examination Checkpoints - Upflow

3 EXAMINE RETURN

EXAMINE

5 EXAMINE ENTIRE

AIR DUCT

EXTERNAL

FURNACE CASING

VENT PIPE

CONNECTION

SHOWN IN ALL

 

 

DRAWINGS

 

 

 

 

 

 

 

1 EXTERNAL HEAT EXCHANGER INTERNAL VENT COMBUSTION AIR PIPE. MUST REMOVE PANEL TO EXAMINE.

3EXAMINE RETURN AIR DUCT CONNECTION

4 EXAMINE

 

 

 

 

4 EXAMINE

FURNACE

 

6 REMOVE

6 REMOVE

FURNACE

CASING

 

CASING

 

 

PANEL

PANEL

 

 

 

 

 

 

 

 

TO EXAMINE

TO EXAMINE

 

 

 

BURNER

BURNER

 

 

 

FLAMES

FLAMES

 

FIGURE 6: Furnace Examination Checkpoints - Downflow

Unitary Products Group

3

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York G8C, GF8 service manual Instructions for Examining the Furnace Installation, Burner Flame Drawing