G2500 / G2500 OPS

7. Maintenance

WARNING

 

WARNING

 

 

 

 

 

Before cleaning, the inspecting or repairing the unit, make sure

When returning the filter, use a pinch not to be folded the suc-

that engine has stopped and is cool. Disconnect the spark

tion pipe.

plug to prevent accidental starting.

 

 

MAINTENANCE AFTER EACH USE

1. Air filter

Loosen the knob and remove the air cleaner cover. Take off the filter elements and tap off attached sawdust. When they are extremely dirty, shakewash with gasoline. Dry them completely before reinstalling.

2. Oiling port

Dismount the guide bar and check the oiling port for clogging.

Oiling port

3. Guide bar

When the guide bar is dismounted, remove sawdust in the bar groove and the oiling port.

<Type : sprocket nose>

Grease the nose sprocket from the feeding port on the tip of the bar.

Grease port

Sprocket

Oiling port

4. Others

Check for fuel leakage and loose fastenings and damage to major parts, especially handle joints and guide bar mounting. If any defects are found, make sure to have them repaired before operating the saw again.

PERIODICAL SERVICE POINTS

1. Cylinder fins

1.Remove the starter case.

2.Remove sawdust between the cylinder fins.

3.Clean the valute area.

3. Oil filter

1.With a wire hook, take out the oil filter from the feeding port.

Oil filter

2. Wash the filter with gasoline.

WARNING

When returning the filter, use a pinch not to be folded the suc- tion pipe.

4. Spark plug

Champion

RCJ-7Y

Clean the electrodes with a wire brush and reset the gap to 0.6 mm as necessary.

5. Sprocket

Check for cracks and for excessive wear interfering with the chain drive. If the wear is considerable, replace it with new one. Never fit a new chain on a worn sprocket, or a worn chain on a new sprocket.

6. Way of the cooling air

WARNING

The engine metal parts can burn your skin. Never touch the cylinder, muffler or ignition plug etc. during operation or right after stopping the engine.

Before starting the engine, check around the muffler and take off sawdust. If you do not, it will cause the overheating and a fire. For preventing the trouble, please keep clean around the muffler.

This engine is air-cooled. Dust clogging between the inlet port of the cooling air and cylinder fins will cause overheating of the engine. Periodically check and clean the cylinder fins after removing the air cleaner and the cylinder cover.

G

B

2. Fuel filter

(a) Using a wire hook, take out the filter from the filler port.

Fuel filter

(b)Wash the filter with gasoline.

Replace with new one if clogged with dirt completely.

inlet port of the cooling air

IMPORTANT

When installing the cylinder cover, make sure that switch wires and grommets are positioned correctly in place.

GB-15

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Zenoah G2500 OPS owner manual Maintenance After Each USE, Periodical Service Points