Hustler Turf 927558, 927566, 927053 Troubleshooting, Symptoms Probable Causes Suggested Remedies

Page 40

Hustler Z/Super Z/Hustler Z Shibaura Diesel/Hustler ATZ

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.

SYMPTOMS

PROBABLE CAUSES

 

SUGGESTED REMEDIES

 

 

 

 

Starting motor

Control handle not in park

 

Place control handle in park

does not crank

brake position or switch not

 

brake position or re-adjust

 

 

adjusted

 

switch

 

 

 

 

 

 

 

Mower clutch switch engaged

 

Disengage clutch switch

 

 

 

 

 

 

 

Weak or dead battery

 

Recharge or replace

 

 

 

 

 

 

 

For additional causes

 

See engine manual

 

 

 

 

Engine cranks but

No fuel or line

 

Fill tank or replace

does not start

plugged

 

line (See Fuel System

 

 

 

 

 

section for more details)

 

 

 

 

 

 

 

Numerous

 

See engine manual

 

 

 

 

Engine:

Numerous

 

See engine manual

Runs with continuous

 

 

 

 

misfiring or engine runs

 

 

 

 

unevenly or erratically

 

 

 

 

 

 

 

 

Loss of power or

Restrictions in air cleaner

 

Service air cleaner

system will not operate

 

 

 

 

 

 

 

 

 

 

in either direction

Hydraulic line blockage

 

See your dealer

 

 

 

 

 

 

 

Internal interference or

 

See your dealer

 

 

leakage in wheel motor

 

 

 

 

 

 

 

 

 

Insufficient hydraulic

 

Check level in reservoir

 

 

oil supply

 

 

 

 

 

 

 

Have dealer check

 

 

 

 

 

 

 

 

 

 

hydraulic pump

 

 

 

 

 

 

 

 

Poor compression

 

See your dealer

 

 

 

 

 

 

 

 

Steering linkage

 

Adjust linkage

 

 

needs adjustment

 

 

 

 

 

 

 

 

 

 

Air in system

 

Check filter & fittings

 

 

 

 

 

 

 

For additional causes

 

See engine manual

 

 

 

 

Low oil pressure

Low oil level

 

Add oil

 

 

 

 

 

 

 

Oil diluted or too light

 

Change oil and check for

 

 

 

 

 

source of contamination

 

 

 

 

 

 

 

 

Failed oil pump

 

See your dealer

 

 

 

 

High oil consumption

Numerous

 

See your dealer

 

 

 

 

Tractor jerky when starting

Steering control linkage

 

Adjust linkage

or

needs adjustment

 

 

operates in one direction

 

 

 

 

 

 

 

 

 

 

only

Pump or wheel motors

 

See your dealer

 

 

faulty

 

 

 

 

 

 

 

 

 

 

Tow valves not closed

 

Close tow valves

 

 

completely

 

 

 

 

 

 

Hydraulic system operates

Low hydraulic oil level

 

Fill reservoir

hot (oil in reservoir

 

 

 

 

 

 

 

 

 

 

smells rancid)

Hydraulic pump faulty

 

See your dealer

 

 

 

 

 

 

 

Hydraulic oil cooler clogged

 

Clean oil cooler core

 

 

 

 

Tractor creeps when

Steering linkage needs

 

Adjust linkage

steering control levers

adjustment

 

 

are in neutral

 

 

 

 

 

 

 

 

Tractor circles or veers

Steering linkage needs

 

Adjust linkage

in one direction

adjustment

 

 

 

 

 

 

 

 

 

 

Wheel motors faulty

 

See your dealer

 

 

 

 

 

 

 

 

Hydraulic pump faulty

 

See your dealer

 

 

 

 

 

 

Tractor creeps when

Steering linkage out of

 

Adjust steering linkage

parking brake engaged

adjustment

 

 

 

 

 

 

 

 

 

Brakes need adjustment

 

Adjust parking brakes

 

 

 

 

 

 

SYMPTOMS

PROBABLE CAUSES

SUGGESTED REMEDIES

 

 

 

Liquid Cooled or Diesel

Leaks in system

Replace/tighten hoses

Engines

 

and connections

Overheating:

 

 

Coolant level low

Add coolant

Temperature light glows

 

 

 

Frequent refilling of

Radiator screen clogged

Clean screen

radiator required

 

 

Radiator core clogged

Clean radiator core

 

Coolant appears rusty

 

 

Thermostat sticking or

See engine manual

 

Audible alarm

inoperative

 

 

 

 

 

Heat light malfunction

See your dealer

 

 

 

 

For additional causes

See engine manual

 

 

 

Air Cooled Engine

Air intake screen or

Clean screen and fins

Overheating:

cleaning fins clogged

 

 

 

 

 

For additional causes

See engine manual

 

 

 

601656_1108

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Contents Page General Information 6016561108 Four Year 500 Hours Limited Warranty Hustler Z/HUSTLER Z Shibaura DIESEL/SUPER Z/HUSTLER ATZTwo 2 Year Limited Warranty RentalSafety Precautions Safety and Instruction DecalsPart Number 763805CE 779280CEPart Number 600899 Part Number 601624Part Number 601968 Part Number 601967Part Number 601815 ATZ Only Part Number 601791ATZ Rops Only Part Number 601635Part Number 601980 Part Number 601790Slope Guide 6016561108 Using a ramp OperationSafe Operating Practices OperationChildren Do not operate on slopes greater than 15 degreesControl Panel Control PanelsKohler EFI Units only Controls Safety start interlock system Ambient Preheating time TemperatureEngine gasoline starting Engine diesel startingRoll Over Protective Structure Moving tractor with stalled engineTorque values are given below Ft-lbs. Nm Hustler Z/Super Z shown Rops post Mounting Bolt Hustler ATZ shownDriving the tractor Operating suggestionsRight control lever Three point turnStep Step NeutralDeck cutting height adjustment Mower deck operationAnti-scalp wheels BAC-VACTMMountingTilt seat switch 6016561108 Maintenance & Adjustments ServiceSafe Servicing Practices IntroductionTires LubricationElectrical system Hydraulic systemFuel system Engine oil and filterHustler approved filter element only Right tank Position Left tankRecommended service procedure Pre-cleaner Canister Safety filterEngine air filter Priming bulbGeneral engine maintenance Belts Cooling system liquid cooled unitsControl lever adjustment Mower blade maintenanceMower blade removal Upper control lever Cap screw Lower control Lever 6016561108 Hustler Z/Super Z/Hustler ATZ Maintenance Schedule Hustler Z Shibaura Diesel Maintenance ScheduleHustler Z/Super Z Maintenance Locator Chart Hustler Z 26hp KawasakiHustler Z Shibaura Diesel Maintenance Locator Chart XR7 Deck Maintenance Locator Chart 54/66/72 XR7 deck 60 XR7 deckViewed from bottom of tractor Troubleshooting Symptoms Probable Causes Suggested Remedies6016561108 Storage Product Literature6016561108 Index 6016561108