Hustler Turf 927566, 927053 Cooling system liquid cooled units, General engine maintenance Belts

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Reset

button

Indicator

Figure 4-9

air to pass.

The mowing conditions will determine the frequency of air filter element changing.

Super Z liquid

 

cooled shown

Radiator cap

Radiator

Screen

Overflow reservoir

Figure 4-10

Air restriction indicator

Some Hustler units have an air restriction indicator installed in the air cleaner. Fig. 4-9

Replace the element whenever the restriction indicator reaches the change filter red line. Check the indicator daily and replace element as needed or annually whichever occurs first.

Reset the indicator by pushing in on the yellow button after each element change. Fig, 4-9

Cooling system - liquid cooled units

Gasoline units

Shibaura diesel shown

Radiator cap

Recovery tank

DANGER: Never remove radiator cap or overflow reservoir cap when engine is hot. Pressurized hot steam and water may be released, causing serious burns or possible blindness. Fig. 4-10

Engine cooling is accomplished with circulated water and Ethylene Glycol mixture. The radiator is equipped with a pressure cap and overflow reservoir. Follow the information found in the engine owner’s manual for the recommended coolant solution.

Visually inspect the system daily prior to operating tractor. Be sure the engine is level. Check the coolant level only when the system is cold. Check the coolant level only at the overflow reservoir (Fig. 4-10). The cooling system is a closed type. Never open the radiator cap. Doing so may induce air into the cooling system and may cause overheating. The coolant level should be between the “H” and “L” marks.

Diesel Units

DANGER: Never remove radiator cap or overflow reservoir cap when engine is hot. Pressurized hot steam and water may be released, causing serious burns or possible blindness. Fig. 4-11

Engine cooling is accomplished with circulated water and Ethylene Glycol mixture. The radiator is equipped with a pressure cap and recovery tank. A 50-50 mixture is recommended for all season operation. This mixture provides freeze protection to -32 degrees F (-35 degrees C). Should temperatures fall below this level, additional Ethylene Glycol must be added to the mixture.

Visually inspect the system daily prior to operating tractor. Check coolant level in the recovery tank located to the left rear of the engine (Fig. 4-11). When the engine is cold the coolant should be up to the cold mark on the recovery tank. When the engine is hot the coolant should be up to the hot mark on the recovery tank. When adding coolant, pre-mix the solution before adding it to the recovery tank. It is not necessary to remove radiator cap for adding small amounts of coolant to system.

Figure 4-11

General engine maintenance

Detailed instructions and recommendations for break-in and regular maintenance are specified in the Engine Owner’s manual. Please refer to this manual for engine servicing, lubricating oil levels with quality and viscosity recommendations, bolt torques, etc. The engine warranty is backed by the manufacturer. Special attention should be paid to applicable data which will not be duplicated here.

IMPORTANT: Refer to the Kohler EFI engine owner’s manual for specific cleaning instructions.

Belts

Inspect belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings with a sharp knife.

WARNING: If the pump belt fails, loss of control will occur especially when operating on a slope. If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate.

Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt dressings. Any of these will destroy the belt composition in a very short time.

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Contents Page General Information 6016561108 Four Year 500 Hours Limited Warranty Hustler Z/HUSTLER Z Shibaura DIESEL/SUPER Z/HUSTLER ATZTwo 2 Year Limited Warranty RentalSafety Precautions Safety and Instruction DecalsPart Number 600899 Part Number 763805CE779280CE Part Number 601624Part Number 601967 Part Number 601968Part Number 601815 ATZ Only Part Number 601791ATZ Rops Only Part Number 601635Part Number 601980 Part Number 601790Slope Guide 6016561108 Safe Operating Practices Using a rampOperation OperationChildren Do not operate on slopes greater than 15 degreesControl Panels Control PanelKohler EFI Units only Controls Engine gasoline starting Safety start interlock systemAmbient Preheating time Temperature Engine diesel startingMoving tractor with stalled engine Roll Over Protective StructureTorque values are given below Ft-lbs. Nm Hustler Z/Super Z shown Rops post Mounting Bolt Hustler ATZ shownDriving the tractor Operating suggestionsStep Right control leverThree point turn Step NeutralAnti-scalp wheels Deck cutting height adjustmentMower deck operation BAC-VACTMMountingTilt seat switch 6016561108 Safe Servicing Practices Maintenance & AdjustmentsService IntroductionElectrical system TiresLubrication Hydraulic systemHustler approved filter element only Fuel systemEngine oil and filter Right tank Position Left tankEngine air filter Recommended service procedurePre-cleaner Canister Safety filter Priming bulbGeneral engine maintenance Belts Cooling system liquid cooled unitsMower blade maintenance Control lever adjustmentMower blade removal Upper control lever Cap screw Lower control Lever 6016561108 Hustler Z/Super Z/Hustler ATZ Maintenance Schedule Hustler Z Shibaura Diesel Maintenance ScheduleHustler Z/Super Z Maintenance Locator Chart Hustler Z 26hp KawasakiHustler Z Shibaura Diesel Maintenance Locator Chart XR7 Deck Maintenance Locator Chart 54/66/72 XR7 deck 60 XR7 deckViewed from bottom of tractor Troubleshooting Symptoms Probable Causes Suggested Remedies6016561108 Storage Product Literature6016561108 Index 6016561108