Hustler Turf 4200, 4420 Engine oil and filter, Engine air filter, Vent Screw Fuel Filter Assembly

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Vent

Screw

Fuel Filter

Assembly

Figure 5-13

Vent

Screw

Figure 5-14

open flame or spark and store machine away from open flame or spark if there is fuel in the tank. Read and observe safety precautions at front of this manual.

The 11 U.S. gallon (41.6 liter) fuel tank is located in the tractor’s right fender. It is equipped with a gauge built into the filler cap.

There is a fuel shut-off valve installed on the fuel tank. Close this valve to prevent fuel loss or spill whenever changing filter, performing maintenance, transporting or storing the tractor.

Models 4200, 4400, 4420 and 4600: This engine requires number 2 diesel fuel only. The spin-on type fuel filter is located on the left, rear side of the engine. Change filter after every 400 hours of operation or annually, whichever occurs first.

Diesel engines are subject to air blockage whenever the fuel tank runs empty, the fuel filter has been removed, any fuel lines have been disconnected or removed and replaced, or when the tractor has been stored for a period of time. Should such air blockage occur, it will be necessary to bleed the system, removing any trapped air between the fuel tank and filter, then trapped air between the filter and injector pump as follows:

1.Fill the tank with fresh fuel and make sure the shut-off valve is open at tank.

728444 Rev. 11/02

5-13

Fuel Filter

(4300 & 4500)

Figure 5-15

2.Loosen the vent screw (Fig. 5-13) located on top of the fuel filter and leave it open until air bubbles are no longer present, then close the vent screw.

3.Loosen the vent screw on the injector pump (Fig. 5- 14). Operate the hand priming lever (located below the injector pump) 10 to 30 times.

4.Start the engine and run at low rpm for 15 to 30 seconds to expel air from pump, then close the air vent screw.

5.If engine fails to start, repeat steps 2, 3 and 4.

Models 4300 and 4500: This engine is designed to use unleaded gasoline with a minimum octane rating of 87. See engine manual for exceptions.

The fuel filter is located on the left side of the carburetor (Fig. 5-15). Change filter every 400 hours or annually, whichever occurs first. When changing filter, by sure to note direction of fuel flow marked on filter case.

When replacing the fuel filter, check the fuel line hoses for any cracks or leaks. Replace as needed.

Engine oil and filter

Check engine oil daily and after every 4 hours of operation. Tractor must be setting level when checking oil. Refer to engine manual and maintenance schedule for oil recommendation and capacities.

Engine air filter

A specially designed two-stage dry filter, with restriction indicator (Fig. 5-16), supplies clean combustion air to the engine. This is a self-cleaning element, but it needs to be replaced whenever the restriction indicator shows red. Check the indicator daily and replace element as needed or annually whichever occurs first.

Recommended service procedure

Many engine failures can be attributed to improper air cleaner servicing. Ingested dust and dirt will cause cylinder, piston and bearing damage in a few hours. “Dusted” engines will result from:

1.Overservicing the air filter element.

2.Improper installation.

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Contents Rev /02 4200/4300/4400Rev /02 Table of Contents Page General Information Hours of use, whichever comes first, from date For Tractors and Power UnitsThis machine like any other powered equipment is Disclaimer of WarrantyRev /02 Safety Precautions Rev /02 Rev /02 Page Operation ControlsThrottle lever Models 4300 Only Attachment Lift Lever Auxiliary Control Pump Clutch Lever Parking Hour Meter Brake LeverInstrumentation Safety start interlock systemEngine starting Models 4200/4400/4420/4600Models 4300 Ambient Preheating time Temperature Ordinary heat typeDriving the tractor Moving tractor with stalled engineOperating suggestions PTO shaft AccessoriesFront tool bar Flotation springsPage Maintenance and Adjustments Maintenance Locator ChartIntroduction Tires Torque valuesHour meter LubricationSteering Lever Neutral Adjustment with Turnbuckle Turnbuckle already at maximum adjustmentOn units with serial numbers after 11374 last five Electrical Diagram Models 4200 Electrical Diagram Models 4200 Electrical Diagram Models 4300 Electrical Diagram Models 4300 Electrical Diagram Models 4420 Electrical Diagram Models 4420 Parking brake adjustment Steering lever tensionElectrical system Access to engine and hydraulic pumps Battery Location Left fenderBurnishing the electric clutch Fuel system Hydraulic systemRecommended service procedure Vent Screw Fuel Filter AssemblyEngine oil and filter Engine air filterImproper installation of an air filter element Pre-Cleaner Canister Vactuator Service Valve IndicatorIncorrect air cleaner element OverservicingScreen Strap Coolant Recovery RadiatorTank Cooling systemRadiator Screen Shroud Oil Cooler Wing Nuts General engine maintenance Belt replacementSymptoms Probable Causes Suggested Remedies TroubleshootingPage Storage End of season tractor careNew season preparation Page Engine information Product LiteratureHydraulic pump Wheel motorsRev /02 Technical Specifications Three drive tire options Common specificationsHydraulic oil system 3.5 U.S. gal .2 l Cooling system Model 4200/4400/4420/4600 onlyIndex Access to engine and hydraulic pumps