Hustler Turf 4420, 4400, 4300, 4200, 4500 owner manual General Information

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GENERAL INFORMATION

This manual applies to the following equipment: 4200 Hustler tractor, number 924621

4300 Hustler tractor, number 924647

4400 Hustler tractor, number 924639

4500 Hustler tractor, number 924654

4200 Hustler tractor, BTO, number 924704

4300 Hustler tractor, BTO, number 924712

4400 Hustler tractor, BTO, number 924720

4420 Hustler tractor, BTO, number 925024

4500 Hustler tractor, BTO, number 924738

4600 Hustler tractor, BTO, number 925008

To the new owner

The purpose of this manual is to assist owners and operators in maintaining and operating the Hustler tractor. Please read it carefully; information and instructions furnished can help you achieve years of dependable performance.

This model meets ANSI B71.4 safety specifications for commercial turf care equipment.

A separate Engine Manual is included with your owner’s packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine.

The Quick Reference Decal located on your tractor is designed to give the operator brief information needed in the daily operation of the machine. This decal is not intended to be used in place of this manual but instead is to be used as an extension of this manual. This decal should be kept legible at all times and replaced if it becomes damaged. It is the owner’s responsibility to make certain that the operator reads and understands this manual and the Quick Reference Decal before operating this machine.

Using this manual

General operation, adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user. Operating conditions vary considerably and cannot all be addressed individually. Through experience, however, operators should find no difficulty in developing good operating skills suitable to most conditions.

Directions used in this manual, for example RIGHT or LEFT, refer to directions when seated on tractor facing forward, unless otherwise stated.

Photographs and illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this owner’s manual, or the parts manual, see your Hustler dealer for current information and parts.

Warranty registration

The Delivery and Warranty Registration card must be completed and signed to validate your warranty protection. As the new equipment owner, you are expected to see that the card is completed and forwarded to Hustler Turf Equipment at time of delivery.

Be sure to register the tractor plus each attachment that displays a model and serial identification number plate; i.e. mower decks, snow blower, front blade, etc.

IMPORTANT: Any unauthorized modification, alteration, or use of non-approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment.

Model and serial number

Tractor model and serial numbers are found on the serial identification plate, located on the panel directly below and to the right of the operator’s seat.

These numbers are required on the Warranty Registration card. They will also assure you of the correct service parts when replacement becomes necessary.

Parts and service

Use original Hustler equipment replacement parts only. These parts are available through your local Hustler equipment dealer. To obtain prompt, efficient service, always provide the following information when ordering parts:

1.Correct part description and number, as given in the parts manual supplied with your owner’s packet.

2.Correct model number.

3.Correct serial number.

All warranty repair and service must be handled through an authorized Hustler dealer. Arrangements should be made through your local service center.

For location of nearest dealer, or should you need further assistance, contact:

Customer Service Department Hustler Turf Equipment P.O. Box 7000

Hesston, KS 67062 Telephone (316) 327-4911 FAX (316) 327-2117

728444 Rev. 11/02

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Contents Rev /02 4200/4300/4400Rev /02 Table of Contents Page General Information Hours of use, whichever comes first, from date For Tractors and Power UnitsThis machine like any other powered equipment is Disclaimer of WarrantyRev /02 Safety Precautions Rev /02 Rev /02 Page Throttle lever Models 4300 Only OperationControls Attachment Lift Lever Auxiliary Control Pump Clutch Lever Parking Hour Meter Brake LeverInstrumentation Safety start interlock systemEngine starting Models 4200/4400/4420/4600Models 4300 Ambient Preheating time Temperature Ordinary heat typeDriving the tractor Moving tractor with stalled engineOperating suggestions PTO shaft AccessoriesFront tool bar Flotation springsPage Introduction Maintenance and AdjustmentsMaintenance Locator Chart Tires Torque valuesHour meter LubricationOn units with serial numbers after 11374 last five Steering Lever Neutral Adjustment with TurnbuckleTurnbuckle already at maximum adjustment Electrical Diagram Models 4200 Electrical Diagram Models 4200 Electrical Diagram Models 4300 Electrical Diagram Models 4300 Electrical Diagram Models 4420 Electrical Diagram Models 4420 Electrical system Parking brake adjustmentSteering lever tension Burnishing the electric clutch Access to engine and hydraulic pumpsBattery Location Left fender Fuel system Hydraulic systemRecommended service procedure Vent Screw Fuel Filter AssemblyEngine oil and filter Engine air filterImproper installation of an air filter element Pre-Cleaner Canister Vactuator Service Valve IndicatorIncorrect air cleaner element OverservicingRadiator Screen Shroud Oil Cooler Wing Nuts Screen Strap Coolant Recovery RadiatorTankCooling system General engine maintenance Belt replacementSymptoms Probable Causes Suggested Remedies TroubleshootingPage New season preparation StorageEnd of season tractor care Page Engine information Product LiteratureHydraulic pump Wheel motorsRev /02 Technical Specifications Three drive tire options Common specificationsHydraulic oil system 3.5 U.S. gal .2 l Cooling system Model 4200/4400/4420/4600 onlyIndex Access to engine and hydraulic pumps