Hustler Turf 4500, 4420, 4400, 4300, 4200 owner manual Safety Precautions

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SAFETY PRECAUTIONS

This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.

DANGER – denotes immediate hazards which will result in severe personal injury or death.

WARNING - denotes a hazard or unsafe practice which COULD result in severe personal injury or death.

All operators should read this manual, or be instructed about safe operating and maintenance procedures. This is the owner’s responsibility.

Incorrect usage of this machine may result in severe injury. Personnel operating and maintain- ing it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.

The Quick Reference Decal located on your tractor is designed to give the operator brief information needed in the daily operation of the machine. This decal is not intended to be used in place of this manual but instead is to be used as an extension of this manual. This decal should be kept legible at all times and replaced if it becomes damaged. It is the owner’s responsibility to make certain that the operator reads and understands this manual and the Quick Reference Decal before operating this machine. Local regulations may restrict the age of the operator.

The owner should also ensure that the operator/mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator is responsible for accidents or hazards occuring to other people or their property.

Always stop tractor engine, engage neutral lock levers, engage parking brake and remove ignition key, when leaving operator’s seat.

Always remain seated while operating machine.

Always keep safety shields and covers in place, except for servicing.

Always maintain a safe distance from people and pets when mowing.

Always operate machine in daylight or with adequate working lights.

Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened.

Always observe traffic laws while driving machine

from one location to another.

Always keep engine and machine clean, removing accumulated dirt, trash, grass clippings and other material from machine to reduce wear, prevent overheating and fire.

Always keep engine and machine clean, removing accumulated dirt, trash and other material from machine.

Always be alert for hazards such as rocks, metal objects and other debris which may be thrown or entangled by mower blades. Watch out for holes or deep depressions.

Always wear adequate eye protection when servicing the hydraulic system, battery and cooling system, or when grinding mower blades and removing accumulated debris.

Always wear adequate ear protection, such as earplugs, when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones while operating the machinery. Safe operation requires your full attention.

Always be aware of what is behind the machine before backing up.

Always inspect machine for damage after striking a foreign object. If damage is found, repair machine immediately. Be sure to disengage deck clutch, place steering control lever in neutral, engage neutral lock levers, stop tractor engine, engage parking brake, and remove ignition switch key before leaving operator’s seat to inspect damage.

Always buckle seat belt, if provided with one, before starting tractor.

Never pull back suddenly on your control lever while the machine is in forward motion.

Never turn the PTO switch on unless the PTO shaft is securely connected to a power driven attachment.

Never operate a poorly maintained machine.

Never carry passengers.

Never attempt high speed maneuvering, especially in crowded or congested areas.

Always keep clear of the mower blades and attachments during their operation.

Never make sudden starts, stops, turns, or reverse direction, especially when manuevering on slopes. The steering is designed for sensitive response. Rapid movement of the steering lever in either direction could result in a reaction of the tractor that can cause serious injury.

If any attachment or additional weight is mounted on the rear of the unit, any sudden movement of the steering lever could cause the front of mower to come off of the ground resulting in possible loss of control.

Always stay alert for holes and hidden hazards.

Use extreme caution when operating on slopes.

Be extremely careful changing directions on a slope. Slow down.

728444 Rev. 11/02

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Contents Rev /02 4200/4300/4400Rev /02 Table of Contents Page General Information Hours of use, whichever comes first, from date For Tractors and Power UnitsThis machine like any other powered equipment is Disclaimer of WarrantyRev /02 Safety Precautions Rev /02 Rev /02 Page Operation ControlsThrottle lever Models 4300 Only Attachment Lift Lever Auxiliary Control Pump Clutch Lever Parking Hour Meter Brake LeverInstrumentation Safety start interlock systemEngine starting Models 4200/4400/4420/4600Models 4300 Ambient Preheating time Temperature Ordinary heat typeDriving the tractor Moving tractor with stalled engineOperating suggestions PTO shaft AccessoriesFront tool bar Flotation springsPage Maintenance and Adjustments Maintenance Locator ChartIntroduction Tires Torque valuesHour meter LubricationSteering Lever Neutral Adjustment with Turnbuckle Turnbuckle already at maximum adjustmentOn units with serial numbers after 11374 last five Electrical Diagram Models 4200 Electrical Diagram Models 4200 Electrical Diagram Models 4300 Electrical Diagram Models 4300 Electrical Diagram Models 4420 Electrical Diagram Models 4420 Parking brake adjustment Steering lever tensionElectrical system Access to engine and hydraulic pumps Battery Location Left fenderBurnishing the electric clutch Fuel system Hydraulic systemRecommended service procedure Vent Screw Fuel Filter AssemblyEngine oil and filter Engine air filterImproper installation of an air filter element Pre-Cleaner Canister Vactuator Service Valve IndicatorIncorrect air cleaner element OverservicingScreen Strap Coolant Recovery RadiatorTank Cooling systemRadiator Screen Shroud Oil Cooler Wing Nuts General engine maintenance Belt replacementSymptoms Probable Causes Suggested Remedies TroubleshootingPage Storage End of season tractor careNew season preparation Page Engine information Product LiteratureHydraulic pump Wheel motorsRev /02 Technical Specifications Three drive tire options Common specificationsHydraulic oil system 3.5 U.S. gal .2 l Cooling system Model 4200/4400/4420/4600 onlyIndex Access to engine and hydraulic pumps