Hustler Turf 4300, 4420, 4400, 4200 Troubleshooting, Symptoms Probable Causes Suggested Remedies

Page 37

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventive maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solution(s).

SYMPTOMS

PROBABLE CAUSES

SUGGESTED REMEDIES

Starting motor

Safety interlock system

Engage system

does not crank

not engaged

 

 

 

 

 

Electric clutch switch

Put switch in off position

 

in on position

 

 

 

 

 

Fuse blown

Replace fuse

 

Weak or dead battery

Recharge or replace

 

 

battery

 

 

 

 

For additional causes

See engine manual

Engine cranks but

No fuel or line plugged

Fill tank or replace line

does not start

Pump engaged

Disengage pump

 

 

Numerous

See engine manual

Engine:

Numerous

See engine manual

Runs with continuous

 

 

misfiring

 

 

Engine runs unevenly

 

 

Engine runs improperly

 

 

 

 

 

Loss of power or system

Restriction in air cleaner

Service air cleaner

will not operate in

Hydraulic line blockage

See your dealer

either direction

 

 

Internal interference or

See your dealer

 

 

leakage in wheel motor

 

 

 

 

 

Insufficient hydraulic oil

Check level or reservoir

 

supply

 

 

 

Have dealer check

 

 

hydraulic pump

Loss of power or system

Poor compression or

See your dealer or engine

will not operate in

timing

manual

either direction

Steering linkage needs

Adjust linkage

 

 

adjustment

 

 

Relief valves on pump

See your dealer

 

stuck open

 

 

 

 

 

For additional causes

See engine manual

Overheating:

Leaks in system

Replace/tighten hoses

Temperature light glows

 

and connections

 

 

 

 

 

Frequent refilling of

Coolant level low

Add coolant

Fan belt slipping

Adjust belt tension

radiator required

Coolant appears rusty

Radiator screen clogged

Clean screen

 

 

Radiator core clogged

Clean radiator core

 

 

 

 

Audible alarm

Thermostat sticking or

See engine manual

 

 

 

inoperative

 

 

Heat light malfunction

See your dealer

 

 

 

 

For additional causes

See engine manual

 

 

 

SYMPTOMS

PROBABLE CAUSES

SUGGESTED REMEDIES

Oil light glows

Low oil level

Add oil

Audible alarm

Oil pressure gauge or

See your dealer

line faulty

 

 

 

 

Oil diluted or too light

Change oil and check for

 

a grade

source of contamination

 

For additional causes

See engine manual

Alternator light glows

Fan belt slipping

Adjust belt tension

 

Wiring defective

See your dealer

 

Alternator malfunctioning

See your dealer

High oil consumption

Numerous

See engine manual

Engine knocks and other

 

 

engine noises

 

 

 

 

 

Tractor jerky when starting

Steering control linkage

Adjust linkage

or

needs adjustment

 

Tractor operates in one

 

Pump or wheel motors

See your dealer

direction only

faulty

 

 

 

Hydraulic system operating

Low hydraulic oil level

Fill reservoir

hot

Cooling fins plugged

Clean fins

 

 

Hydraulic pump faulty

See your dealer

 

 

 

Tractor creeps when

Steering linkage needs

Adjust linkage

steering control lever

adjustment

 

in neutral

 

 

 

 

 

 

Tractor circles or veers

Steering linkage needs

Adjust linkage

in one direction

adjustment

 

 

 

 

Wheel motor faulty

See your dealer

 

Hydraulic pump faulty

See your dealer

 

Unequal tire pressure

Inflate tires equally

 

 

 

Tractor creeps when

Brake needs adjustment

Adjust parking brake

parking brake on

Neutral lock levers need

Adjust neutral lock levers

 

 

adjusting

 

Attachment/auxiliary

Too much weight on

Reduce amount of weight

lifts respond slowly

attachment

 

 

 

 

Hydraulic oil level low

Add oil to system

 

Hydraulic pump faulty

See your dealer

 

Valve control faulty

See your dealer

 

Leak in hydraulic system

See your dealer

 

Restriction in hose or

Check hoses

 

fitting

 

 

 

 

PTO shaft will not turn

Fuse blown

Replace fuse

 

 

 

 

Loose wires

Check wiring

 

 

 

728444 Rev. 11/02

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Image 37
Contents Rev /02 4200/4300/4400Rev /02 Table of Contents Page General Information Hours of use, whichever comes first, from date For Tractors and Power UnitsThis machine like any other powered equipment is Disclaimer of WarrantyRev /02 Safety Precautions Rev /02 Rev /02 Page Controls OperationThrottle lever Models 4300 Only Attachment Lift Lever Auxiliary Control Pump Clutch Lever Parking Hour Meter Brake LeverInstrumentation Safety start interlock systemEngine starting Models 4200/4400/4420/4600Models 4300 Ambient Preheating time Temperature Ordinary heat typeDriving the tractor Moving tractor with stalled engineOperating suggestions PTO shaft AccessoriesFront tool bar Flotation springsPage Maintenance Locator Chart Maintenance and AdjustmentsIntroduction Tires Torque valuesHour meter LubricationTurnbuckle already at maximum adjustment Steering Lever Neutral Adjustment with TurnbuckleOn units with serial numbers after 11374 last five Electrical Diagram Models 4200 Electrical Diagram Models 4200 Electrical Diagram Models 4300 Electrical Diagram Models 4300 Electrical Diagram Models 4420 Electrical Diagram Models 4420 Steering lever tension Parking brake adjustmentElectrical system Battery Location Left fender Access to engine and hydraulic pumpsBurnishing the electric clutch Fuel system Hydraulic systemRecommended service procedure Vent Screw Fuel Filter AssemblyEngine oil and filter Engine air filterImproper installation of an air filter element Pre-Cleaner Canister Vactuator Service Valve IndicatorIncorrect air cleaner element OverservicingCooling system Screen Strap Coolant Recovery RadiatorTankRadiator Screen Shroud Oil Cooler Wing Nuts General engine maintenance Belt replacementSymptoms Probable Causes Suggested Remedies TroubleshootingPage End of season tractor care StorageNew season preparation Page Engine information Product LiteratureHydraulic pump Wheel motorsRev /02 Technical Specifications Three drive tire options Common specificationsHydraulic oil system 3.5 U.S. gal .2 l Cooling system Model 4200/4400/4420/4600 onlyIndex Access to engine and hydraulic pumps