Poulan 960 42 00-35, 96042003500 manual Tractor, Blade Removal See Fig, To Sharpen Blade See Fig

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MAINTENANCE

TRACTOR

Always observe safety rules when performing any main- tenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OP- ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch en- gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION

 

(NORMAL OPERATING)

828

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BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

CAUTION: Useonlyareplacementblade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 10)

Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

Remove blade bolt by turning counterclockwise.

Install new blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

BLADE

STAR

02

545

 

MANDREL

ASSEMBLY

BLADE BOLT

CENTER

(SPECIAL)

HOLE

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un- balanced blade will cause excessive vibration and eventual damage to mower and engine.

The blade can be sharpened with a file or on a grind- ing wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

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Contents PB19546LT Safety Rules Safe Operation Practices for Ride-On MowersGeneral Operation II. Slope OperationService General ServiceIII. Children IV. TowingTable of Contents Contents of Hardware Pack Assembly Tools Required for AssemblyTo Remove Tractor from CartonCheck Battery See Fig Check Tire Pressure Check Deck LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor Reverse Operation System ROS Using the Reverse Operation SystemTo Operate Mower See Fig Before Starting the Engine Mowing Tips Maintenance General RecommendationsBlade Removal See Fig TractorTo Sharpen Blade See Fig Battery EngineBelts Transaxle CoolingCleaning To Install Mower See Fig Service and AdjustmentsTo Remove Mower See Fig Install belt on engine pulley M, in belt keepers G Precision SIDE-TO-SIDE Adjustment To Level MowerBelt Installation To Replace Mower Drive Belt See FigTo Check Brake To Replace Motion Belt Drive See FigTransaxle Gear Shift Lever NEUTRAL- Adjustment See Fig To Start Engine with a Weak Battery See FigTo Adjust Steering Wheel ALIGN- Ment Front Wheel TOE-IN/CAMBERTo Adjust Throttle Control Cable To Adjust Choke ControlTo Adjust Carburetor To Replace Headlight BulbStorage OtherFuel System Engine OILTroubleshooting Points Problem Cause CorrectionEngine dies when Wheels and Tires Tractor - Model Number PB19546LT 96042003500, Product no 42KEY Part Description Schematic FuseElectrical 175242 Chassis 194263 Drawbar Drive 162Repair Parts Engine Steering Seat Mower Lift Mower Deck Repair Parts Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAXLimited Warranty Policy

960 42 00-35, 96042003500 specifications

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