Poulan PP21H42 manual Engine

Page 18

MAINTENANCE

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Remove terminal guard.

Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “CONNECT BATTERY” in the Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart1_e

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 13 and 14)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down firmly into the tube when finished.

 

OIL DRAIN VALVE

CLOSED

 

AND

3

LOCKED

46

02

 

POSITION

 

YELLOW

 

CAP

DRAIN

 

TUBE

FIG. 14

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

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Image 18 Contents
PP21H42 General Operation Safety RulesSafe Operation Practices for Ride-On Mowers II. Slope OperationIII. Children ServiceGeneral Service IV. TowingTable of Contents Seat Unassembled PartsSteering Wheel Slope SheetTo Remove Tractor from Carton AssemblyTools Required for Assembly Before Removing Tractor from SkidConnect Battery See Fig Assemble Gauge Wheels to Mower Deck See FigCheck for Proper Position of ALL Belts Check Tire PressureCheck Deck Levelness Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor To SET Parking Brake See FigStopping See Fig To Move Forward and Backward To USE Cruise ControlReverse Operation System ROS See Fig Service REMINDER/HOUR MeterUsing the Reverse Operation System To Operate on HillsADD Gasoline Before Starting the EngineCheck Engine OIL Level To Start Engine See FigMowing Tips Maintenance Lubrication ChartBattery TractorBlade Removal See Fig Engine Cleaning To Level Mower Housing Service and AdjustmentsTo Install Mower See Fig To Remove Mower See FigMandrel Lift Link Adjustment NUTTo Replace Mower Blade Drive Belt See Fig SuspensionTo Check and Adjust Brake See Fig To Replace Motion Drive Belt See FigFront Wheel TOE-IN/CAMBER Transmission REMOVAL/REPLACEMENTTo Adjust Steering Wheel Alignment To Replace Headlight BulbTo Adjust Choke Control To Remove Hood and Grill Assembly See FigTo Adjust Throttle Control Cable To Adjust CarburetorFuel System StorageOther Engine OILTroubleshooting Points Problem Cause CorrectionWith attachment clutch Service Notes Suggested Guide for Sighting Slopes for Safe Operation Only Ride UP and Down Hill Not Across Hill Degrees MAXService Notes Service Notes