Poulan 401115, 96012004600 manual Engine, Battery, Belts, Transaxle Cooling, Lubrication

Page 17

MAINTENANCE

 

CENTER HOLE

5/8" BOLT

BLADE

 

OR PIN

 

FIG. 10

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

Disconnect BLACK battery cable fi rst then RED bat- tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the Service and Adjustment section of this manual).

V-BELTS

CheckV-belts for deterioration and wear after 100 hours and replace if necessary.The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classifi cation SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

 

 

 

 

 

 

 

 

 

 

SAE 30

 

 

 

 

 

 

5W-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

-20

0

 

 

30 32 40

 

60

80

100

C

-30

-20

-10

0

10

20

30

40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart1_e

FIG. 11

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fi ll cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change. All oil must meet API service classifi cation SG-SL.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fi ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install the drain tube onto the fi tting.

 

OIL DRAIN VALVE

CLOSED

 

AND

 

LOCKED

 

POSITION

 

YELLOW CAP

DRAIN

TUBE

 

FIG. 12

Unlock drain valve by pushing inward and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto to the bottom fi tting of the drain valve.

Refi ll engine with oil through oil fi ll dipstick tube. Pour slowly. Do not overfi ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man- ual.

Use gauge on oil fi ll cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down fi rmly into place before removing. Keep oil up to, but not over, the “FULL” line on dip- stick. Push dipstick down fi rmly into the tube when fi nished.

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Contents Always Wear EYE Protection During Operation PB18542LTSafe Operation Practices for Ride-On Mowers Safety RulesGeneral Operation II. Slope OperationGeneral Service ServiceIII. Children IV. TowingTable of Contents Contents of Hardware Pack Tools Required for Assembly AssemblyTo Remove Tractor from Carton Before Removing Tractor from SkidCheck Battery See Fig Check Deck Levelness Check Tire PressureCheck for Proper Position of ALL Belts Check Brake SystemOperation Know Your Tractor HOW to USE Your Tractor Using the Reverse Operation System To Adjust Gauge Wheels See FigReverse Operation System ROS To Operate Mower See FigBefore Starting the Engine Mowing Tips Maintenance Schedule MaintenanceLubrication Chart General RecommendationsTo Sharpen Blade See Fig TractorBlade Removal See Fig Engine BatteryBelts Transaxle CoolingCleaning To Remove Mower See Fig Service and AdjustmentsTo Install Mower See Fig Belt Installation To Level Mower HousingTo Replace Mower Blade Drive Belt See Fig Belt RemovalTo Adjust Brake To Check and Adjust Brake See FigTo Replace Motion Drive Belt See Fig To Check BrakeTo Adjust Steering Wheel ALIGN- Ment Transaxle Gear Shift Lever NEUTRAL- Adjustment See FigTo Start Engine with a Weak Battery See Fig Front Wheel TOE-IN/CAMBERTo Adjust Choke Control To Adjust Throttle Control CableTo Adjust Carburetor To Replace Headlight BulbOther StorageFuel System Engine OILProblem Cause Correction Troubleshooting PointsEngine dies when Limited Warranty Policy Only Ride UP and Down Hill Not Across Hill Degrees MAX Suggested Guide for Sighting Slopes for Safe OperationParts and Service

401115, 96012004600 specifications

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