Poulan 178500 To Adjust Attachment Clutch See Fig, To Adjust Brake See Fig, Belt Removal

Page 22

SERVICE AND ADJUSTMENTS

Be sure spring is hooked in secondary idler arm and sway-bar bracket.

Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.

Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly.

Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover.

Reinstall mower to tractor (See “INSTALL MOWER AND DRIVE BELT” in the Assembly section of this manual).

Reassemble mower drive belt (See “TO REPLACE MOWER DRIVE BELT” in this section of this manual).

L.H.

MOWER BLADE

DRIVE BELT CENTER

MANDREL

MANDREL

IDLER

PULLEY

R.H.

MANDREL

COVER

SECONDARY

IDLER ARM

SPRING

SWAY-BAR

BRACKET SCREW

FIG. 25

TO ADJUST ATTACHMENT CLUTCH (See Fig. 26)

Measure distance between brake operating arm and nut “A” on brake rod.

If distance is other than 1-3/4", loosen jam nut and turn nut “A” until distance becomes 1-3/4". Retighten jam nut against nut “A”.

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest au- thorized service center/department.

WITH PARKING BRAKE “ENGAGED”

1-3/4"

NUT “A”

OPERATING

JAM NUT

ARM

 

FIG. 27

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department.

Make sure attachment clutch and ignition switches are in “OFF” position.

Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

 

CLUTCH PLATE

.012"

 

 

ROTOR

SLOT (3)

 

 

BRAKE

NYLON

 

LOCKNUT (3)

 

PLATE

FIG. 26

TO ADJUST BRAKE (See Fig. 27)

Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake. 22

TO REPLACE MOTION DRIVE BELT (See Fig. 28)

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. It is not necessary to remove mower.

BELT REMOVAL -

Engage parking brake (creates slack in belt).

Remove mower drive belt from electric clutch pulley only (See “TO REPLACE MOWER DRIVE BELT” in this section of this manual).

Roll motion drive belt off transaxle pulley.

Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley.

Pull belt out of all belt keepers.

BELT INSTALLATION -

Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers.

Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown.

Make sure V part of belt engages V-idler.

Place belt around transaxle pulley, beginning at top. V part of belt should engage transaxle pulley.

Place long lower section of belt through loop in midspan belt keeper.

Check to be sure belt is on proper side of all belt keepers.

Reinstall mower drive belt onto electric clutch pulley.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

Image 22
Contents PRGT2046B General Operation Safety RulesIV. Service II. Slope OperationSafety Rules Safe Operation Practices for Ride-On MowersTable of Contents Contents of Hardware Pack HOW to SET UP Your Tractor AssemblyTools Required for Assembly To Remove Tractor from CartonInstall Seat See Fig Assemble Gauge Wheels to Mower Deck See FigInstall Mower and Drive Belt See Figs To SET UP Your Mower for Mulching See FigInstall Mulcher Plate See Fig To Convert to Bagging or DischargingCheck for Proper Position of ALL Belts Check Tire PressureCheck Mower Levelness Check Brake SystemOperation Height Adjustment Knob Used to adjust the mower height Know Your TractorHOW to USE Your Tractor To Transport To Adjust Gauge Wheels See FigTo Operate on Hills To Operate Mower See FigCheck Engine OIL Level Before Starting the EngineMowing Tips ADD GasolineMulching Mowing Tips Provide the best recutting action of the bladesGeneral Recommendations Service DatesCustomer Responsibilities Before Each USETractor Belts Clean AIR ScreenEngine Transaxle CoolingEngine OIL Filter CleaningClean AIR INTAKE/COOLING Areas MufflerTo Level Mower Housing Service and AdjustmentsTo Install Mower To Remove Mower See FigTo Replace Mower Drive Belt To Replace Mower Blade Drive Belt See FigBelt Installation To Adjust Attachment Clutch See FigTo Adjust Brake See Fig To Replace Motion Drive Belt See FigFront Wheel Camber To Adjust Steering Wheel AlignmentFront Wheel TOE-IN Adjustment To Remove Wheel for RepairsInterlocks and Relays To Replace Headlight BulbTo Replace Fuse To Adjust Throttle Control Cable See Fig To Remove Hood and Grill Assembly See FigTo Adjust Carburetor To Adjust Choke Control See FigFuel System StorageOther Engine OILTroubleshooting Points Problem Cause CorrectionWith attachment clutch Schematic Tractor - Model Number PRGT2046BElectrical KEY Part Description 178861Chassis and Enclosures 175289X428 175282177679 177956Ground Drive 117 4855 150 61567563R Washer, Thrust, Axle 150035 NylinerSteering Assembly 137347 137156Engine 175437X428 177748175440X428 Seat Assembly KEY Part NO. NO.DESCRIPTION178500 DecalsWheels & Tires 178501Lift Assembly 175560 175805175689 Mower Deck 174493 178342Transaxle Repair Parts Service Notes Service Notes Limited Warranty Sighting Guide CUT This OUT Dotted Is a SlopeParts and Service

178500 specifications

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