Poulan 178500 To SET UP Your Mower for Mulching See Fig, Install Mulcher Plate See Fig

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ASSEMBLY

I M P O R T A N T : F O R S H I P P I N G P U R P O S E S , T H E MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG. 5).

TO SET UP YOUR MOWER FOR MULCHING (See Fig. 5)

Turn the mower over to allow access to blades.

Remove hex bolt, lock washer and flat washer and remove high performance blades. Store in safe place.

Install mulcher blades with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

Install mulcher plate if previously removed.

TRAILING EDGE UP

MANDREL

 

ASSEMBLY

BLADE

CENTER

HOLE

FLAT

WASHER

HEX BOLT

STAR

(GRADE 8)*

 

LOCK

WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 5

INSTALL MULCHER PLATE (See Fig. 6)

NOTE: Ifyouinstalledthemulching blades youwillneed to install the mulcher plate.

Raise and hold deflector shield in upright position.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

Hook front latch into hole on front of mower deck.

Hook rear latch into hole on back of mower deck.

CAUTION:Donotremovedeflectorshield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.

MULCHER

DEFLECTORPLATE SHIELD

LATCH

HOOKS

FIG. 6

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcher blades will discharge and bag grass, but for best bagging and discharging install the high performance

blades.

Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the Maintenance section of this manual)

Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

INSTALL MOWER AND DRIVE BELT (See Figs. 7 and 8)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

If equipped, turn height adjustment knob counterclock- wise until it stops.

Lower mower linkage with attachment lift control.

Install belt into electric clutch pulley groove.

Place the suspension arms on inward pointing deck pins. Retain with double loop retainer spring with loops down as shown.

Install front plate assembly to tractor suspension brack- ets and retain with single loop retainer springs as shown.

Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

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Image 8 Contents
PRGT2046B Safety Rules IV. ServiceGeneral Operation II. Slope OperationSafety Rules Safe Operation Practices for Ride-On Mowers Table of Contents Contents of Hardware Pack Assembly Tools Required for AssemblyHOW to SET UP Your Tractor To Remove Tractor from CartonInstall Seat See Fig Assemble Gauge Wheels to Mower Deck See FigTo SET UP Your Mower for Mulching See Fig Install Mulcher Plate See FigInstall Mower and Drive Belt See Figs To Convert to Bagging or DischargingCheck Tire Pressure Check Mower LevelnessCheck for Proper Position of ALL Belts Check Brake SystemOperation Height Adjustment Knob Used to adjust the mower height Know Your TractorHOW to USE Your Tractor To Adjust Gauge Wheels See Fig To Operate on HillsTo Transport To Operate Mower See FigBefore Starting the Engine Mowing TipsCheck Engine OIL Level ADD GasolineMulching Mowing Tips Provide the best recutting action of the bladesService Dates Customer ResponsibilitiesGeneral Recommendations Before Each USETractor Clean AIR Screen EngineBelts Transaxle CoolingCleaning Clean AIR INTAKE/COOLING AreasEngine OIL Filter MufflerService and Adjustments To Install MowerTo Level Mower Housing To Remove Mower See FigTo Replace Mower Drive Belt To Replace Mower Blade Drive Belt See FigTo Adjust Attachment Clutch See Fig To Adjust Brake See FigBelt Installation To Replace Motion Drive Belt See FigTo Adjust Steering Wheel Alignment Front Wheel TOE-IN AdjustmentFront Wheel Camber To Remove Wheel for RepairsTo Replace Fuse To Replace Headlight BulbInterlocks and Relays To Remove Hood and Grill Assembly See Fig To Adjust CarburetorTo Adjust Throttle Control Cable See Fig To Adjust Choke Control See FigStorage OtherFuel System Engine OILTroubleshooting Points Problem Cause CorrectionWith attachment clutch Schematic Tractor - Model Number PRGT2046BElectrical KEY Part Description 178861Chassis and Enclosures 175282 177679175289X428 177956Ground Drive 117 4855 150 61567563R Washer, Thrust, Axle 150035 NylinerSteering Assembly 137347 137156Engine 175440X428 177748175437X428 Seat Assembly KEY Part NO. NO.DESCRIPTIONDecals Wheels & Tires178500 178501Lift Assembly 175689 175805175560 Mower Deck 174493 178342Transaxle Repair Parts Service Notes Service Notes Limited Warranty Sighting Guide CUT This OUT Dotted Is a SlopeParts and Service