Simplicity 7800071, 7800072 instruction sheet Transmission Drive Belt Replacement, Battery Charging

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Troubleshooting, Adjustments, & Service

TRANSMISSION DRIVE BELT REPLACEMENT

1.Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, lock the motion control levers into their neutral locked positions, turn off the engine, and remove the ignition key.

2.Remove the mower belt from the PTO pulley (see MOWER BELT REPLACEMENT for instructions).

3.Relieve tension on the transmission belt (A, Figure 33a) by moving the idler arm (E) in the direction indi- cated by the curved arrow, and remove the old belt from the crankshaft and transmission pulleys.

4.Loosen (do not remove) the anti-rotation bracket hardware (C, Figure 33a), and slip the old belt out between the anti-rotation pin (B) and the PTO (A).

Note: The PTO wiring harness must be disconnected from the main wiring harness in order to remove and replace the transmission belt. Be sure to reconnect the harness after the belt is replaced.

CB

A

Figure 33a. Anti-Rotation Bracket (View Looking Back from Mower Deck)

A.PTO Clutch

B.Anti-Rotation Pin

C.Anti-Rotation Bracket Hardware

E

 

F

C

C

 

D

 

A

FRONT

 

B

 

Figure 33b. Transmission Drive Belt Replacement (Shown from Below; Components Removed for Clarity)

A.Transmission Drive Belt

B.Crankshaft Pulley

C.Transmission Pulley (2)

D.Idler Pulley

E.Idler Arm

F.Idler Tension Spring

5.Reversing steps 3-4, install the new belt, following the routing in Figure 33b. Make sure the V-side of the belt runs in the grooves of the crankshaft pulley and transmission pulleys (B & C). Also, make sure that the anti-rotation pin (B, Figure 33a) is inserted into the anti-rotation slot on the PTO before tightening hardware (C).

6.Reinstall the PTO drive belt.

BATTERY CHARGING

A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component. If there is any doubt about the cause of the problem, see your dealer. If you need to replace the battery, follow the steps under Cleaning the Battery & Cables in the Regular Maintenance Section.

To charge the battery, follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book.

Remove the battery from the rider and place on a level, non-concrete surface. Charge the battery at 6-10 amps for 1 hour. Do not charge at a rate higher than 10 amps.

WARNING

Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging.

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Contents Press Operator’s ManualsPaper Size BinderyPage OPERATOR’S Manual Page Table of Contents Safety Rules & Information Safety Rules and Information From PreviousTowing Identification Numbers CE Identification TAG MarkingsSafety Decals Safety DecalsSafety Interlock System Operational Safety ChecksMotion Control Levers Control FunctionsChoke Features & Controls General Operating Safety Checks Before StartingStopping the Rider & Engine OperationStarting the Engine Pushing the Rider by HandForward Travel Practice Zero Turn Driving PracticeSmooth Travel Reverse Travel PracticePractice Turning Around a Corner Executing an End-Of-Row Zero TurnAttaching a Trailer Mower Removal InstallationRemoval Installation Regular Maintenance Before Every Spring Each Hours 100 250 Fall UseRegular Maintenance LubricationService Interval Every 10 Hours or As Required Servicing the Mower BladesChecking / Adding Fuel Engine MaintenanceCheck Tire Pressures Fuel FilterCleaning the Battery and Cables Battery MaintenanceStorage Troubleshooting, Adjustments, & Service Troubleshooting the RiderTroubleshooting, Adjustments, & Service Troubleshooting the MowerSpeed Balancing Adjustment Seat AdjustmentsMotion Control Lever Adjustment Seat Position AdjustmentCutting Height Adjustment Motion Control Lever Friction AdjustmentRoller BAR Adjustment Neutral Adjustments Front Suspension Adjustment Select Models Parking Brake AdjustmentBrake Adjustment PTO Clutch Adjustment Blade Brake CheckMower Deck Leveling Orient Blades Side-to-SideRoller BAR Leveling Deck Timing ROD AdjustmentIf Equipped Transmission Drive Belt Replacement Battery ChargingMower Belt Replacement PRY Belts Over PulleysFuse Replacement Engine CE Compliance Specifications TransmissionsDimensions ChassisMaintenance Items Replacement PartsTechnical Manuals