Poulan 966681801, 461ZX warranty Deck Belt Removal, Deck Belt Installation

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MAINTENANCE

Deck Belt

Check every 100 hours of operation. Check for severe cracking and large nicks.

NOTE: The belt will show some small cracks in normal operation.

The belts are not adjustable. Replace belts if they begin to slip from wear.

Deck Belt Removal

1.Park on a level surface. Apply parking brake.

2.Lower the deck into the lowest cutting position.

3.Remove bolts from belt shields and remove shields.

4.Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface.

5.Carefully roll the belt over the top of the cutter housing pulleys and off the mower.

Belt Shields

8058-107

Remove belt shields

Deck Belt Installation

 

 

NOTE: For ease in installing the deck belt, refer to

 

 

the routing decal on the top of the deck.

 

1.

Wrap the deck belt around the electric clutch

 

 

pulley that is located on the engine shaft.

 

2.

Route the belt forward and up onto the deck.

 

3.

Place belt around spring loaded idler pulley.

 

4.

Wrap the belt around the stationary idler pulley

 

 

and around the mandrel housings.

 

5.

Push inward on the idler arm and carefully route

 

 

belt over stationary idler pulley. Once belt is

 

 

properly routed, slowly release idler arm to tension

 

 

belt.

 

6.

Double check belt routing to make sure it

 

 

matches the decal affixed to the deck, and the

 

 

belt does not have any twist. Correct as needed.

08058-108

7.

Replace belt shields on both mandrel housings

Belt routing

 

 

and secure with fasteners.

 

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Contents Operator Manual Page Table of Contents Page Introduction Manufacturing Number Good ServiceXxxx xxxxxx xxxxx xxxx Xxxxxx xxxxxxxxx. xx xxxxxxxx Symbols and DecalsRemove key before Performing any Safety Instructions SafetyNever take passengers Slope Operation Personal Safety EquipmentBe extra cautious when driving on slopes Safe Handling of Gasoline General Maintenance Risk of sparking Spark Arrestor TransportControl Locations ControlsMotion Control Levers Blade Switch Parking BrakeThrottle Control Ignition Switch Choke ControlHour Meter Fuel Tank Always use the high position to transport Cutting Height AdjusterFuses Fuel Shut Off ValveSeat Adjustment Lever Bypass LinkagesSee Moving Machine By Hand in the Operation section Operation TrainingSteering Starting the Engine Before StartingMove the throttle to the middle position Press in and turn the ignition key to the start position To remove cables, reverse order Weak BatteryRunning Operating On Hills Mowing Tips Stopping the Engine Moving Machine By Hand Maintenance Schedule MaintenanceBefore After Year 100 Replacing battery BatterySafety System Removal and installation of caster wheel Anti-scalp RollersCaster Wheels Matches the decal affixed to the deck, Deck Belt InstallationDeck Belt Deck Belt RemovalCutting Blades Blade replacementDeck Leveling Adjusting the Mower DeckHardware CleaningUse protective glasses when cleaning and washing Tire PressuresLubrication Lubrication ScheduleGeneral Front Wheel Bearings Wheel and Deck ZerksDeck Spindles Front Wheel MountTrouble Shooting Problem CauseMaintenance Section Trouble Shooting Service StorageWinter Storage Schematic Standard Hardware Technical DataTorque Specifications Hex Head Cap ScrewsTransmission 461ZX 541ZX EngineOverall dimensions 461ZX 541ZX EquipmentProductivity USA requirements Conformity CertificatesService Journal Delivery ServiceAction Date, mtr reading Stamp, sign Date, mtr reading Stamp, sign Daily ServiceAfter 10 hours ActionHour Service Service Journal At least once each year Action Date, mtr reading Stamp, sign
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