Section 4 - ADJUSTMENTS & REPAIR
WARNING
Before attempting any adjustments or repairs, STOP the engine, remove the key, remove the spark plug wire(s) from the spark plug(s) and secure wire(s) away from plug(s). Never attempt to service or charge the battery while it is installed on the YARD CRUISER. Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal which could cause sparks. Cables must be connected to battery terminals in the proper position as shown in Figure 4.17.
4.4 MOWER BLADE REPAIR/REPLACEMENT 4.4.3. BLADE REPLACEMENT
1.Remove blade(s). Refer to Figure 4.17. Replace blade(s) if it shows signs of excessive wear or damage. See chart below for replacement
BLADE REPLACEMENT CHART
33” | Blade | |
38” | Blades |
4.5 BATTERY
4.5.1. BATTERY REMOVAL
1.Tilt seat up to gain access to battery.
2.Observe and note cable positions on battery. See Figure 4.18.
3.Disconnect cables from battery terminals, disconnecting BLACK (Negative) cable first. Disconnect RED (Positive) battery cable. Slide battery from battery cradle.
4.Retain mounting bolts and nuts for future use.
4.5.2.BATTERY INSTALLATION 1. Slide battery into battery cradle.
2. Connect cables to battery terminals. Connect RED (Positive) cable first. Connect BLACK (Negative) cable. See Figure 4.18.
3. Place the positive (+) terminal insulator over positive terminal and cable. See Figure 4.18.
WARNING
The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding. If acid is spilled on battery, bench, or clothing, etc., Flush with clear water and neutralize with baking soda. Never attempt to charge battery while installed on the YARD CRUISER. Never use “BOOST” chargers on the battery.
4.5.3. BATTERY SERVICE
1.Remove battery. See Section on Battery Removal
2.Place battery in a well ventilated area on a level surface.
3.Using distilled water, refill cells as required to cover cell plates of which can also be visualized through the plastic battery case.
4.With cell caps removed, connect battery charger to battery terminals. Red to positive (+) terminal and black to negative
5.Slow charge battery at 1 amp for 10 hours.
6.If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp, replace with new battery, Part Number
4.5.4. BATTERY STORAGE
If YARD CRUISER is to be stored out of season on its rear bumper, it is recommended the battery be removed, charged and stored.
1.Remove battery. (See 4.5.1., Battery Removal)
2.Perform battery service.
3.Bring battery to full charge, if required.
4.Store battery in an area away from the YARD CRUISER on a wood surface. DO NOT STORE BATTERY ON A CONCRETE SURFACE.
FIGURE 4.18
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