Troy-Bilt 664D manual CABLESMODELE666M

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Incorrect cable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personalinjury or propertydamage.

4.Checkfor correct spring/cable tension

as instructed in Section 5, Checkingand Adjusting Forward Clutch Belt Tension.

5.When tension is correct, tighten the two jam nuts (B) securely.

STEP 5: CHECK TRANSMISSION

GEAR OIL LEVEL

The transmission was filled with gearoil

at the factory. However,be sure to check the oil levelat this time to make certain it

is correct.

IMPORTANT:Do not operatethe tiller if the gear oil level is low. Doing so will result in severedamage to the transmis- sion components.

1.With the tiller on level ground, pull the

Depth Regulator Lever (R, Figure 2-13) backand then slide it to the second notch

from the top. NOTE:If the lever does not move, lift the tine hood flap and look for a plastic tie securing the lever in place. Cut and removethe tie.

2.Removethe oil levelcheck plug (M, Figure 2-10) on the left-side of the trans- mission. (Due to dried paint onthe plug threads, it may require some force to removethe plug the first time.) The gear oil level is correct if oil starts to flow out of the hole as the plug is removed. If so, securely reinstall the plug.

Figure2-1O: Gearoilleve/ checkplug.

3.If oil does not flow from the check hole, add oil as follows:

NOTE:Do not useautomatic transmission fluid or motor oil in the transmission.

{a) Clean areaaround the fill hole (N, Figure2-11) and unscrew gear oil fill plug.

Figure 2-11: Addinggear oil,

(b)If adding only a few ounces of gear oil, use API rated GL-4 or GL-5 gear oil having a viscosity of SAE140, SAE85W- 140 or SAE80W-90. If refilling an empty transmission, use only GL-4 gear oil

having a viscosity of SAE85W-140 or SAE140.

(c)Usinga clean funnel, slowly add gear oil until it flows from the gearoil level check hole (N, Figure 2-11).

(d)Reinstall and tighten securely the gear oil fill plug (M, Figure2-10).

STEP 6: ATTACHWHEEL GEAR

LEVER

1.Insert the Wheel GearLever (P, Figure 2-12) up through the slot in the control panelthat is labeled"WHEELGEAR."

2.Insert two #10-32 x 1/2" round head

screws down through the "+" marks on the control paneldecal and securely attach the wheel gear mounting bracket

using two #10 Iockwashersand #10-32 nuts.

3.Usea small board to tap the Wheel GearLever knob securely onto the lever.

4.Securethe wheel gearcable and the reverseclutch control cable to the left- side handlebarwith two plastic ties (S, Figure 2-13) locatedabout two feet apart.

Snip off any excesstie length with scissors.

STEP 7 ATTACHING THE BATTERY

CABLES(MODELE666M)

The positive battery terminal is marked Pos. (+). The negativebattery terminal is marked Neg. (-).

1.Remove the hex bolt and hex nut from the positive cable (heavyred wire).

2.Removethe plastic cover from the positive battery terminal and attach the positive cableto the positive battery ter- minal (+) with the bolt and hex nut. Make certainthat the rubber boot covers the

Figure 2-12: Attach Wheel GearLever,

Figure2-13: Attachwheelgearcableand reverseclutchcablewithcableties(S).

positive terminal to help protect it from corrosion.

3.Removethe hex bolt and hex nut from the negativecable (heavy blackwire).

4.Removethe black plastic cover from the negativebattery terminal and attach the negativecable to the negative battery terminal (-) with the bolt and hex nut.

IMPORTANT:

If the battery is put into service after the date shown on top of battery, charge the battery as instructed in the Maintenence section of this manual prior to operating the tiller.

STEP 8: CHECK AIR

PRESSURE IN TIRES

Usea tire pressuregauge to check the air pressure in both tires. Deflateor inflate both tires equally to between15 PSI and 20 PSI). Besure that both tires are

inflated equally or the unit will pull to one side.

STEP 9: CHECK HARDWARE

FOR TIGHTNESS

Inspectthe hardware on the unit and tighten any loose screws, bolts and nuts.

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Contents Operators Manual Findingmodelnumber Tableof ContentsCustomersupport Safety Safety Alert SymbolPleaserememberYou can alwaysstop MaintenanceandstorageKeepchildren and pets away Decals Hardware BAG Parts List Tools/Materials Needed For AssemblyUnpacking Instructions Ref. Qty. DescriptionAttach Forward Clutch Control Cable Attach Reverse Clutch Control CableLeftSide ReverseClutch Handlebar ControlKnob CABLESMODELE666M To Operatethe ForwardClutchControl Wheel Gear LeverForward Clutch Control Handlebar Height Adjustment Electric Start Keyswitch Model E666MEnginecontrols DepthregulatorPRE-START Checklist Startingand Stopping EngineBREAK+INOPERATION Gasolineis Highly Flammableand ITS VaporsareexplosiveOperatingthe Tiller Starting the EngineTrolyte Stopping the EngineUseonehandtoguidetiller whenmovingforward Stoppingthe Tiller and EngineDeeper. Doing so takes the weight off Powered wheels, causing them toCausingthe tiller to skip rapidly across When tilling soil that hasntbeentilledTerrace Gardening Tilling acrossslopeswithout usingterracesTilling up and down slopes Powercomposting Loadingandunloading TillerChecktirepressure TillerlubricationCheckhardware Transmissiongearoil Service CheckforoilleaksTo CheckTransmissionGear Oil Level This manualSparkplugservice EnginecleaningEngineoil Service AIR CleanerserviceOFF Season Storage WheelgearcableadjustmentBolotines Follow the belt adjustment instructions Checking and Adjusting Tension on Clutch BeltsChecking and Adjusting ForwardClutch Belt Tension TineChecking and AdjustingReverse ClutchBelt Tension Loosen the two adjuster jam nuts E a few turnsForward Clutch Belt Removal Replacement TensionInstalling ForwardClutchBelt RemovingForwardClutchBeltRemovingReverse ClutchBelt Reverse Clutch Belt Removal ReplacementInstalling Reverse ClutchBelt Batterymaintenance Troubleshooting Problem Possible Cause CorrectionBUMPER--MODEL0EM-290-254 Tubular steel bumper helps to protect the enginefrom damageHILLER/FURROWER--MODEL0EM-290-251 ROWMARKER-- MODEL0EM-290-257Models 664D & E666M REF. Part No. No.DESCRIPTIONQTYREF. Part NO. no Description QTY 16 GW-90064 24 GW-9390 35 GW-9853 36 GW-20806ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover Screw, Ref , secures ForwardClutchCable 28, Ref38 GW-90063 42 GW-55088 50 GW-9090 TRANSMISSIONHOUSING,COVERSSEALS,GASKETS,PLUGS Part Description QTY17and18......................................A/R RetainingRing internalGW-20712 1909950611-04002 GW-1166-1Description QTY Bolo TINES, WheelsPart Bumper- OEM-290-254 BumperattachmentBumper 0EM-290-254 No. No REF. Part NO. noModel E666M Electricstartassembly 1186073 1186211 1186390 1186389 1901202 1901894 1908118TROY-BILT Tiller Lifetime Limited Warranty
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E666M, 664D specifications

Troy-Bilt is a trusted name in outdoor power equipment, and their line of tillers, including the E666M, 664D, and 665B models, exemplifies their commitment to quality and practicality. These tillers are designed to make soil preparation easier and more efficient, catering to both amateur gardeners and seasoned landscapers alike.

The Troy-Bilt E666M is a robust machine tailored for ease of use and reliability. With a powerful engine, it delivers consistent performance, ensuring that users can tackle even the toughest soils. One of its standout features is the adjustable tilling width, which provides flexibility for various gardening needs. This tiller also boasts a Reverse Tillage feature, allowing the operator to break up stubborn soil with ease while enhancing control during operation.

The 664D model takes efficiency a step further with its durable construction and user-friendly design. This tiller is equipped with a dependable engine that provides ample power for deep soil cultivation. The 664D features self-propulsion technology, allowing users to maintain steady speed without exerting excessive effort. The adjustable depth settings further enhance soil penetration, making it possible to cultivate deep for extensive planting or surface till for lighter gardening tasks.

With the 665B, Troy-Bilt introduces advanced engineering for increased maneuverability and performance. This tiller features a patented belt-drive system that improves torque and ensures optimal power transfer to the tines. The 665B is also designed with comfort in mind, featuring ergonomic handles that reduce strain on the operator, making it ideal for longer gardening sessions. Its heavy-duty tines ensure exceptional soil mixing, while the adjustable tilling width and depth allow for customization according to specific gardening requirements.

All three tillers come equipped with Troy-Bilt's signature red oversized drag stake, enabling users to control tilling depth and improve stability during operation. They are designed with durable components that promise longevity and reliability, ensuring that they can withstand rigorous use season after season.

In summary, the Troy-Bilt E666M, 664D, and 665B tillers offer a variety of features and technologies that cater to every gardening need. With their reliable engines, user-friendly designs, and advanced tilling capabilities, these models embody the innovation and durability that Troy-Bilt is known for, making them excellent choices for anyone looking to elevate their gardening experience.