Troy-Bilt 645A-Bronco manual Table of Contents, Finding Model Number, Engine Information

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TABLE OF CONTENTS

Content

Page

Calling Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Features and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Off-Season Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Warrany Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

FINDING MODEL NUMBER

This Operator’s Manual is an important part of your new Rear-tineTiller. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the equipment and copy the infor- mation from it in the space provided below. This information is very important if you need help from our Customer Support Department or an authorized dealer.

You can locate the model number by looking at the rear surface of the tine shield. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below

Copy Model Number Here

TROY-BILT LLC Copy Serial Number Here

P. O. BOX 361131 www.troybilt.com CLEVELAND, OH 44136 330-558-7220 866-840-6483

ENGINE INFORMATION

The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, speci- fications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual packed sepa- rately with your unit for more information.

CALLING CUSTOMER SUPPORT

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.

Call 1- (330) 558-7220or 1- (866) 840-6483to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call ..

For more details about your unit, visit our website at www.troybilt.com

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Contents Operator’s Manual Engine Information Table of ContentsFinding Model Number Calling Customer SupportSafety TrainingNever operate the tiller under Use a deep depth regulator setting Use slower engine speedsKeep children and pets away Operating Symbols DecalsLoose Parts List Qty. Description AssemblyTools/Materials Needed for Assembly IntroductionAttach Handlebar Move Tiller Off Shipping PlatformInstall Forward Clutch Cable Install Reverse Clutch CableCheck Air Pressure in Tires Check Level Transmission Gear OilCheck Hardware for Tightness Tiller is shipped without oil in the engineFeatures and Controls Wheel Drive PinsTo Operate the Forward Clutch Bail Forward Clutch BailReverse Clutch Control To Operate the Reverse Clutch ControlTo Adjust the Handlebars Handlebar Height AdjustmentShallow Settings Deep Depth Regulator LeverInitial Operation OperationIntroduction Starting and Stopping the EngineStarting the Engine Use the Fast throttle speed setting when tillingOperating the Tiller Stopping the Engine and TillerStopping the Tiller and Engine Turning the Tiller AroundFor reverse motion of the wheels and tines Avoid tilling soggy, wet soil Let the tiller do the workTilling depths Avoid making footprintsTilling on slopes Tilling across slopes without using terracesClearing the tines Tilling up and down slopesLoading and Unloading the Tiller Every MaintenanceRequired Maintenance Schedule HoursCheck for OIL Leaks Transmission Gear OIL ServiceTiller Lubrication Check HardwareTines Removing and Installing Tine AssembliesRemoving and Installing Individual Tines Tine InspectionPosition To Check Forward Belt TensionTo Check Reverse Belt Tension Forward Clutch Bail AdjustmentReverse Belt Replacement Information Spark Plug Service Engine OIL ServiceAIR Cleaner Service Engine CleaningTroubleshooting Parts List Models 644H & 645A Models 644H & 645A Models 644H & 645A GW-1224-3 Front 619-04013 RIGHT-HAND Tine 2926 Models 644H & 645A TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019