Troy-Bilt 645A-Bronco manual Tines, Tine Inspection, Removing and Installing Tine Assemblies

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Section 5: Maintenance

WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage.

B. To Drain the Transmission Gear Oil:

DANGER

Gasoline is highly flammable and its vapors explosive. Fol- low these safety practices to prevent injury or property damage from fire or explosion.

Allow the engine and muffler to cool before draining the tiller’s gasoline tank.

Do not allow open flames, sparks, matches or smoking in the area.

Wipe away spills and push tiller away from spilled fuel.

Use only an approved fuel container and store it safely out of the reach of children.

Do not store gasoline where its vapors could reach an open flame or spark, or where ignition sources are present (such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.)

The transmission gear oil does not need to be changed unless it has been contam- inated with dirt, sand or metal particles.

1.Drain gasoline from the fuel tank or run the engine until the fuel tank is empty. See “DANGER” statement above.

2.Drain the oil from the engine.

3.Remove the four screws (B, Figure 5-2) and washers from the transmission cover and remove the cover and gasket.

4.Remove the left-side wheel.

5.Tilt the left-side wheel shaft into a drain pan and allow the gear oil to drain through the top of the transmission.

6.After draining oil, reinstall the wheel, install a new gasket (do not reuse old gasket) and screw on transmission cover.

7.Refill transmission using GL-4 gear oil (SAE 85W-140 or SAE 140).

8.Refill the engine with motor oil and replenish the fuel tank with gasoline.

B

A B

Figure 5-2: Remove oil fill plug (A) to check gear oil level and to add gear oil. Remove four cover screws (B) to drain gear oil.

TINES

The tines wear with use and they should be inspected at the beginning of each tilling season and after every 30 operating hours. The tines can be replaced individ- ually or as a complete set. Refer to the Parts List Section of this manual for tine identification information.

WARNING

This is a CRT (counter-rotating tine) tiller and its tines must be mounted in the direction shown in Figure 5-3. If mounted with curves in the opposite direction, tiller will dig poorly and be more likely to run backward.

Failure to comply could result in personal injury or property damage.

NOTE: You must first remove the tiller hood before removing either a single tine holder or individual tines. Remove the two screws at the front of the hood and the two screws at the rear of the hood and lift off the hood. Be sure to replace the hood securely after changing a tine or tine holders.

A. Tine Inspection:

With use, the tines will become shorter, narrower and pointed. Badly worn tines will result in a loss of tilling depth and

reduced effectiveness in general, and specifically when chopping up and turning under organic matter.

B. Removing and Installing

Tine Assemblies

1.Use a 9/16" socket, 6" extension, a ratchet, and a 9/16" box end wrench to loosen the nut (A, Figure 5-3) and screw

(B) that secure the tine holder to the tine shaft.

2.Use a rubber mallet to tap the tine holder loose. Slide tine assembly off.

3.Repeat Steps 1 and 2 above to remove the other tine assembly.

4.Installing the tine assembly is simply the reverse of its removal. First be sure to remove any rust, uneven spots or burrs from the tine shaft using fine sandpaper. Then grease the tine shaft before rein- stalling the tine assemblies. Be sure all the cutting edges face so they will enter the soil first when the tiller is moving forward– this means the cutting edge on the top of each tine faces toward the operator position. Tighten hardware.

C. Removing and Installing

Individual Tines

1.Use two 9/16" box end wrenches to remove the two screws (C, Figure 5-3) and nuts (D) that secure the tine to its tine holder.

NOTE: If the nuts are rusted, apply pene- trating oil, then loosen the hardware.

2.When installing individual tines, do so in the reverse order from which they were removed. The two sets of inboard tines are installed so one set faces toward the transmission and the other faces away from it. The single outboard tine set faces toward the transmission housing. Also be sure the cutting edge at the top of each tine faces toward the operator position. (See Figure 5-3.)

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Contents Operator’s Manual Finding Model Number Table of ContentsEngine Information Calling Customer SupportTraining SafetyUse a deep depth regulator setting Use slower engine speeds Keep children and pets awayNever operate the tiller under Decals Operating SymbolsTools/Materials Needed for Assembly AssemblyLoose Parts List Qty. Description IntroductionMove Tiller Off Shipping Platform Attach HandlebarInstall Reverse Clutch Cable Install Forward Clutch CableCheck Hardware for Tightness Check Level Transmission Gear OilCheck Air Pressure in Tires Tiller is shipped without oil in the engineWheel Drive Pins Features and ControlsReverse Clutch Control Forward Clutch BailTo Operate the Forward Clutch Bail To Operate the Reverse Clutch ControlShallow Settings Deep Handlebar Height AdjustmentTo Adjust the Handlebars Depth Regulator LeverIntroduction OperationInitial Operation Starting and Stopping the EngineOperating the Tiller Use the Fast throttle speed setting when tillingStarting the Engine Stopping the Engine and TillerTurning the Tiller Around For reverse motion of the wheels and tinesStopping the Tiller and Engine Tilling depths Let the tiller do the workAvoid tilling soggy, wet soil Avoid making footprintsClearing the tines Tilling across slopes without using terracesTilling on slopes Tilling up and down slopesLoading and Unloading the Tiller Required Maintenance Schedule MaintenanceEvery HoursTiller Lubrication Transmission Gear OIL ServiceCheck for OIL Leaks Check HardwareRemoving and Installing Individual Tines Removing and Installing Tine AssembliesTines Tine InspectionTo Check Forward Belt Tension PositionForward Clutch Bail Adjustment Reverse Belt Replacement InformationTo Check Reverse Belt Tension AIR Cleaner Service Engine OIL ServiceSpark Plug Service Engine CleaningTroubleshooting Parts List Models 644H & 645A Models 644H & 645A Models 644H & 645A GW-1224-3 Front 619-04013 RIGHT-HAND Tine 2926 Models 644H & 645A TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty