Troy-Bilt E666M-Pony manual Cutting Edge Tine, Checking and Adjusting Forward Clutch Belt Tension

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Section 5: Maintenance

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WARNING

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.

Failure to follow these instructions can result in serious personal injury or property damage.

Cutting Edge

of Tine

Figure 5-6: Removing single tine.

Cutting Edge

of Tine

Figure 5-7: Removing a tine assembly.

WARNING

Follow the belt adjustment instructions carefully. An incorrect adjustment could result in the clutch control mechanism engaging too soon. This could cause loss of tiller control and result in per- sonal injury or property damage.

CHECKING AND ADJUSTING TENSION ON CLUTCH BELTS

Maintaining correct belt tension is impor- tant to good tilling performance and long belt life. A loose belt will slip on the engine and transmission pulleys and cause the tines and wheels to slow down

or stop – even though the engine is running at full speed. A loose belt will also result in premature belt wear.

While checking belt tension, also check for cracks, cuts or frayed edges. A belt in poor condition should be replaced.

Tension on a new forward clutch belt (C, Figure 5-8) should be checked after the

C

Figure 5-8: Forward clutch belt. (C, Left- side view, no belt cover.)

D

Figure 5-9: Reverse clutch belt (D). (Right-side view, no belt cover.)

first two (2) hours of operation and after every ten (10) hours of operation.

The reverse clutch belt (D, Figure 5-9), because it is used more sparingly, may not require tension adjustment until a sig- nificant number of operating hours has passed. A tension adjustment is required only if there is little or no reverse move- ment when the Reverse Clutch Control knob is pulled out.

Checking and Adjusting

Forward Clutch Belt Tension

It is important to maintain correct tension on the forward clutch belt. A loose belt will cause the tines and wheels to slow down – or stop completely – even though the engine is running at full speed.

E

F

Figure 5-10: Location of forward clutch cable spring (E) and forward cable adjuster (F).

2-1/2" extended spring length

Figure 5-11: Correct spring length when Forward Clutch Levers are engaged is 2-1/2".

A loose belt will also result in premature belt wear.

Check belt tension after the first two hours of break-in operation and after every 10 operating hours.

At the end of each tilling season, check the belt for cracks, cuts or frayed edges. A belt in poor condition should be replaced.

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Contents Operator’s Manual Table of Contents Finding Model NumberCustomer Support Training Safety Alert SymbolPreparation OperationMaintenance and Storage Keep children and pets awayUse slower engine speeds To Avoid Serious Injury DecalsIntroduction Hardware BAG Parts ListInspect Unit Attach HandlebarsAttach Reverse Clutch Control Cable Attach Forward Clutch Control CableAssistance Check AIR Pressure in Tires Attach Wheel Gear LeverMarked Neg Positive terminal to help protect it from corrosionWheel Gear Lever Forward Clutch ControlTo Operate the Forward Clutch Control Reverse Clutch Control Engine ControlsDepth Regulator Engine Throttle Control LeverPRE-START Checklist Starting and Stopping EngineBREAK-IN Operation Starting the Engine Operating the TillerStopping the Engine Release all controls on the tillerStopping the Tiller and Engine For reverse motion of the wheels and tinesChoosing correct wheel and tine speeds Tilling Tips & TechniquesTilling across slopes without using terraces Tilling up and down slopesTerrace Gardening Loading and Unloading the Tiller Power CompostingMaintenance Schedule Check HardwareCheck Tire Pressure Using a clean funnel, slowly add SAE Transmission Gear OIL ServiceCheck for OIL Leaks To Check Transmission Gear Oil LevelEngine OIL Service Engine CleaningAIR Cleaner Service Spark Plug ServiceWheel Gear Cable Adjustment OFF Season StorageBolo Tines Cutting Edge Tine Checking and Adjusting Forward Clutch Belt TensionChecking Forward Belt Tension Checking and Adjusting Reverse Clutch Belt TensionRemoving Forward Clutch Belt Installing Forward Clutch BeltReverse Clutch Belt Removal and Replacement Installing Reverse Clutch BeltRemoving Reverse Clutch Belt Battery Maintenance Problem Possible Cause Correction TroubleshootingBumper Model OEM-290-254 HILLER/FURROWER Model OEM-290-251ROW MARKER- Model OEM-290-257 Parts List QTY Part DescriptionENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover 710-0539 721-04044 Transmission HOUSING, COVERS, SEALS, GASKETS, PlugsMain Drive Shaft Drive SHAFT, Input Pinion Shaft and Gear AssembliesWheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Description QTY Bolo TINES, WheelsBumper Attachment OEM-290-254Bumper OEM-290-254 HOOD, Bracket and Depth Regulator Model E666M Cable ground wire to starter Motor bracket Electric Start AssemblyTROY-BILT Tiller Lifetime Limited Warranty
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