Section 5: Maintenance
WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage.
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| while the spring is under tension. The belt | |
| tension is correct if this second measure- | |
| ment is between 1/16" | |
ENGINE | than the first measurement. | |
4. If the spring is too short (less than | ||
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| 1/16" greater than the first measurement), | |
| the tension is too loose. If the spring is | |
| too long (more than 3/16" greater than the | |
D | first measurement), the tension is too | |
tight. | ||
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C | 5. To adjust the length of the spring: | |
a. Release the Forward Clutch Bail. | ||
| b. Unthread the hex nut (C, Figure | |
A | about halfway up the adjustment | |
screw (D). | ||
B | c. Unhook the top of the spring from | |
| the forward clutch bail. |
Figure |
| d. Use pliers to prevent the adjuster (B) | ||
forward. |
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| from turning and turn the slotted | ||
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CHECKING AND ADJUSTING | 2. With the forward clutch bail in an open | screw located inside the screw | ||
FORWARD DRIVE BELT TENSION | (released) position, measure and carefully | clockwise (viewed from operator’s | ||
position) to increase tension on the | ||||
Maintaining correct tension on the | note the overall length of the cable spring | |||
(A, Figure |
| spring. Turn the screw counter- | ||
forward drive belt is important to good | outermost coil to the outermost coil. |
| clockwise to decrease tension on the | |
tilling performance and long belt life. | 3. Lift and hold the forward clutch bail |
| spring. Once adjusted, rehook the | |
A loose belt will slip on the engine and |
| top of the spring to the forward | ||
against the handlebar (see Figure | ||||
clutch bail. (Continue to Step 5e.) | ||||
transmission pulleys and cause the tines | ||||
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and wheels to slow down – or stop com- |
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pletely – even though the engine is |
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running at full speed. A belt that is too |
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tight can result in unintentional tine |
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movement when the clutch bail is in the |
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A |
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Neutral (released) position. |
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Also check the belt for cracks, cuts or | C | 1 |
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frayed edges and replace it as soon as | B |
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possible. | D |
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• Check belt tension after the first two | Hold bail against handlebar while | |||
hours of | ||||
taking second measurement of | ||||
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• Check belt tension after every 10 |
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| spring | |
operating hours. |
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To Check Forward Belt Tension:
1.Stop the engine, wait for all parts to
stop moving and disconnect the spark | Figure |
plug wire. | the overall length of the coils in the spring – first with the clutch bail |
| open, then with the clutch bail closed against the handlebar. |
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