Troy-Bilt 12180 owner manual Troubleshooting

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Section 5: Maintenance

TROUBLESHOOTING

Before performing any corrections, refer to the appropriate information in this Manual, or in the Engine Owner’s Manual, for the correct safety precautions and operating or maintenance procedures. Contact your local authorized Engine Service Dealer for engine service. Contact your local authorized equipment dealer or the factory for all other service problems.

PROBLEM

 

POSSIBLE CAUSE

 

CORRECTION

 

 

 

 

 

 

Engine does

1. Spark plug wire disconnected.

1.

Reconnect wire.

not start.

2. Engine Throttle Control Lever incorrectly set.

2.

Put lever in START position.

 

3.

Fuel tank empty.

3.

Add fuel.

 

4.

Choke control (if so equipped) in incorrect position.

4.

See Engine Owner’s Manual.

 

5.

Stale gasoline.

5.

Drain fuel and add fresh fuel.

 

6.

Dirty air filter(s).

6.

Clean or replace filter(s).

 

7.

Defective or incorrectly gapped spark plug.

7.

Inspect spark plug.

 

8.

Carburetor out of adjustment.

8.

See Engine Service Dealer.

 

9.

Misadjusted throttle control.

9.

See Engine Service Dealer

 

10.Dirt or water in fuel tank.

10. See Engine Service Dealer.

 

 

 

 

Engine runs poorly.

1. Defective or incorrectly gapped spark plug.

1.

Inspect spark plug (see Engine Owner’s Manual).

 

2.

Dirty air filter(s).

2.

Clean or replace (see Engine Owner’s Manual).

 

3.

Carburetor out of adjustment.

3.

See Engine Service Dealer.

 

4.

Stale gasoline.

4.

Replace with fresh gasoline.

 

5.

Dirt or water in fuel tank.

5.

See Engine Service Dealer.

 

6.

Engine cooling system clogged.

6.

Clean air cooling system (see Engine Owner’s Manual).

 

 

 

 

Engine overheats.

1. Engine cooling system clogged.

1.

Clean air cooling area (see Engine Owner’s Manual).

 

2.

Carburetor out of adjustment.

2.

See Engine Service Dealer.

 

3.

Oil level is low.

3.

Check oil level (see Engine Owner’s Manual).

 

 

 

 

 

Engine does not

 

 

 

 

shut off.

1. Misadjusted throttle control or ignition switch.

1.

See Engine Owner’s Manual or Engine Service Dealer.

 

 

 

 

Wheels and Tines

1. Improper use of controls.

1.

Review Sections 3 and 4.

will not turn.

2. Worn, broken, or misadjusted drive belt(s).

2.

See “Checking Drive Belt Tension,” Section 5.

 

3.

Internal transmission wear or damage.

3

Contact local dealer or the factory.

 

4.

Bolt loose in transmission pulley.

4.

Tighten bolt.

 

 

 

 

Tines turn, but

1. Wheel Drive Pins not in WHEEL DRIVE.

1.

See “Wheel Drive Pins” in Section 3.

wheels don’t.

2. Bolt loose in transmission pulley.

2.

Tighten bolt.

 

3.

Internal transmission wear or damage.

3.

Contact local Dealer or the Factory.

 

 

 

 

Wheels Turn, but

1. Tine holder mounting hardware missing.

1.

Replace hardware.

Tines Don’t.

2. Bolt loose in transmission pulley.

2.

Tighten bolt.

 

3.

Internal transmission wear or damage.

3.

Contact local Dealer or the Factory.

 

 

 

 

Poor tilling

1. Worn tines.

1.

See “Bolo Tines” (Section 5).

performance.

2. Improper Depth Regulator setting.

2.

See “Tilling Tips & Techniques,” Section 4.

 

3.

Incorrect throttle setting.

3.

See Section 4.

 

4.

Forward Drive Belt slipping.

4.

See “Checking Forward Drive Belt Tension,” Section 5.

 

 

 

 

 

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Contents Broncotm 5 HP Table of Contents Training SafetyUse slower engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsTools/Materials Needed for Assembly AssemblyLoose Parts List Qty. Description IntroductionMove Tiller Off Shipping Platform Attach HandlebarCable adjuster X while preventing Push the cable connector U, -4 upAdjuster from turning Screw R, -4Check Level Transmission Gear Oil Install Reverse Clutch CableCheck Hardware for Tightness Check Air Pressure in TiresWheel Drive Pins Features and ControlsFreewheel Reverse Clutch Control Forward Clutch BailTo Operate the Forward Clutch Bail To Operate the Reverse Clutch ControlShallow Settings Deep Handlebar Height AdjustmentTo Adjust the Handlebars Depth Regulator LeverIntroduction OperationBREAK-IN Operation Starting and Stopping the EngineOperating the Tiller For reverse motion of the wheels and tines Turning the Tiller AroundStopping the Tiller and Engine Tilling depths Let the tiller do the workAvoid tilling soggy, wet soil Avoid making footprintsClearing the tines Tilling across slopes without using terracesTilling on slopes Tilling up and down slopesLoading and Unloading the Tiller Power CompostingRequired Maintenance Schedule MaintenanceProcedure EveryTiller Lubrication Transmission Gear OIL ServiceCheck for OIL Leaks Check HardwareBolo Tines Removing a Tine AssemblyTine Inspection Removing a Single TineEngine Checking and AdjustingTo Check Forward Belt Tension Replacement Belt Information Forward Clutch Bail AdjustmentCheck belt tension after every 10 operating hours To Check Reverse Belt TensionEngine Cleaning AIR Cleaner Service Engine OIL ServiceSpark Plug Service CARBURETOR/GOVERNOR Control AdjustmentsTroubleshooting Transmission Gear OIL Specifications Tiller WeightFrame Weights Tiller LengthCustomer Service and Technical Service Warranty ServiceReplacement Parts Engine Service and Repair1905362 3/99