Bolens 675B manual Troubleshooting

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WARNING: Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Failure to follow these instructions can result in serious personal injury or property damage.

TROUBLESHOOTING

PROBLEM

 

POSSIBLE CAUSE

 

CORRECTION

 

 

 

 

 

Engine does not start

1.

Spark plug wire disconnected.

1.

Reconnect wire.

 

2.

Engine Throttle Control Lever incorrectly set.

2.

Put lever in START position.

 

3.

Fuel tank empty.

3.

Add fuel.

 

4.

Choke control (if so equipped) in incorrect position.

4.

See Engine Owner’s Manual.

 

5.

Stale gasoline.

5.

Drain fuel and add fresh fuel.

 

6.

Dirty air filter.

6.

Clean or replace filter.

 

7.

Defective or incorrectly gapped spark plug.

7.

Inspect spark plug.

 

8.

Carburetor out of adjustment.

8.

See Engine Service Dealer.

 

9.

Misadjusted throttle control.

9.

See Engine Service Dealer

 

10.

Dirt or water in fuel tank.

10.

See Engine Service Dealer.

 

 

 

 

 

Engine runs poorly.

1.

Defective or incorrectly gapped spark plug.

1.

Inspect spark plug (see Engine Owner’s Manual).

 

2.

Dirty air filter(s).

2.

Clean or replace (see Engine Owner’s Manual).

 

3.

Carburetor out of adjustment.

3.

See Engine Service Dealer.

 

4.

Stale gasoline.

4.

Replace with fresh gasoline.

 

5.

Dirt or water in fuel tank.

5.

See Engine Service Dealer.

 

6.

Engine cooling system clogged.

6.

Clean air cooling system (see Engine Owner’s Manual).

 

 

 

 

 

Engine overheats.

1.

Engine cooling system clogged.

1.

Clean air cooling area (see Engine Owner’s Manual).

 

2.

Carburetor out of adjustment.

2.

See Engine Service Dealer.

 

3.

Oil level is low.

3.

Check oil level (see Engine Owner’s Manual).

 

 

 

 

 

Engine does not shut off

1.

Misadjusted throttle control or ignition switch.

1.

See Engine Owner’s Manual or Engine Service Dealer.

 

 

 

 

 

Wheels and Tines will not turn

1.

Improper use of controls.

1.

Review Sections 3 and 4.

 

2.

Forward Drive: Misadjusted forward clutch rod.

2.

See “Handlebar Height Adjustment,” Section 3.

 

3.

Reverse Drive. Broken or misadjusted belt.

3.

Replace belt or adjust belt tension. Section 5.

 

4.

Worn, Broken or misadjusted Drive Belt(s).

4.

See “Checking Drive Belt Tension,” Section 5.

 

5.

Internal transmission wear or damage.

5.

Contact local dealer or the factory.

 

6.

Bolt and key loose in transmission pulley.

6.

Tighten bolt. Check that key is in place.

 

 

 

 

 

Tines turn, but wheels don’t.

1.

Wheel Drive Pins not in WHEEL DRIVE.

1.

See “Wheel Drive Pins” in Section 3.

 

2.

Bolt loose in transmission pulley.

2.

Tighten bolt.

 

3.

Internal transmission wear or damage.

3.

Contact local Dealer or the Factory.

 

 

 

 

 

Wheels Turn, but Tines Don’t.

1.

Tine holder mounting hardware missing.

1.

Replace hardware.

 

2.

Internal transmission wear or damage.

2.

Contact local Dealer or the Factory.

 

 

 

 

 

Poor tilling performance.

1.

Worn tines.

1.

See “Tines” (Section 5).

 

2.

Improper Depth Regulator setting.

2.

See “Tilling Tips & Techniques,” Section 4.

 

3.

Incorrect throttle setting or belt range speed.

3.

See Section 4.

 

4.

Belt(s) slipping.

4.

See “Checking Forward Drive Belt Tension,” Section 5.

 

 

 

 

 

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Contents 13/04 Form no -00586B.fmTable of Contents Operation Safety Alert SymbolTraining PreparationUse slower engine speeds Maintenance and StorageTo Avoid Serious Injury Safety DecalsOperating Symbols Varioussymbolsshownhere,withworddescriptionsUnpacking Instructions For AssemblyIntroduction Inspect unitAttach Forward Clutch Control Cable Attach the cable adjuster A, FigureAttach Reverse Clutch Control Cable Check Hardware Check Transmission Gear OIL LevelCheck AIR Reverse Clutch Control Tiller FeaturesWheel Gear Lever Forward Clutch LeversRecoil Starter Handlebar Height AdjustmentEngine Controls Depth Regulator LeverStarting the Engine Pre-Start ChecklistIntroduction Break-In OperationFor reverse motion of the wheels and tines Operating TillerStopping the Engine To Change from High to Low Speed Changing Belt Range SpeedsStopping the Tiller and Engine To Change from Low to High SpeedAvoid Tilling Soggy, Wet Soil Tilling DepthsLet the Tiller Do the Work Avoid Making FootprintsTilling Up and Down Slopes Vertical Tilling Tilling On SlopesClearing the Tines Read the following recommendations before tilling on slopesCheck For Oil Leaks Transmission Gear Oil ServiceTiller Lubrication Check Tire Air PressureSpark Arrester Screen Service Engine Oil ServiceAir Cleaner Service Spark Plug ServiceTines Throttle Control Adjustment Wheel Gear Cable AdjustmentOff Season Storage To Check and Adjust Tension on the Forward Drive Belt Checking And Adjusting Tension On Drive BeltsTo Check and Adjust Tension on the Re- verse Drive Belt Reinstall the belt cover and secure it with the two nutsRemoving the Forward Drive Belt Forward Drive Belt Removal and InstallationInstalling the Forward Drive Belt Removing the Reverse Drive Belt Reverse Drive Belt Removal and InstallationInstalling the Reverse Drive Belt Troubleshooting Parts List Description Model 675B25, Ref Model 675B GW-1124-2 GW-1714 Bearing, Tapered Roller with Race GW-1325C Model 675B TOP LEFT-HAND Tine Transmission 710-0599 OEM-290-254 Screws TROY-BILT Tiller Lifetime Limited Warranty