Husqvarna 4421-G/GX/GXL, 4421-D/DX/DXL owner manual Gearcase Lubrication, Front differential

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Gearcase Lubrication

NOTE: Use engine oil with API classification SJ for gasoline engines and CF for diesel engines.

Using multi-grade oils (5W-20, 10W-30, and 10W-40) may increase oil consumption. If multi-grade oil is used, check the oil level more frequently.

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Figure 28 Oil Viscosity Chart – Gasoline Vehicles

Figure 29 Oil Viscosity Chart – Diesel Vehicles

GEARCASE LUBRICATION

NOTE: Dispose of used oil according to the environmental laws and regulations for your area.

LUBRICATION LEVEL CHECK FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REAR DIFFERENTIAL

Each gearcase component is equipped with two oil port plugs (1 and 2) (Figure 30, Figure 31, and Figure 32). When the vehicle is on a level surface, use the level indicator hole (upper plug) (1) as a lubricant level indicator. Lubricant level should be even with the bottom of level indicator hole (1).

LUBRICATION CHANGE FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REAR DIFFERENTIAL

Use the lower plug (2) for drainage (Figure 30, Figure 31, or Figure 32). Remove both plugs to allow the lubricant to drain faster. See preceding NOTE.

Metal particles may be discovered in the fluid or on the magnetic drain plug when changing the differential or transmission fluid. These particles are normal and expected for the first few fluid changes. This is a result of the gears being “net forged”, meaning the gears are forged to a shape very close to the final gear size but the teeth are not finish machined prior to assembly. The “finish machining” occurs when the gears make contact under load during vehicle operation. The magnetic drain plug is included in the design to collect the metal particles generated from the gear break in process. This is an established process and is not detrimental to gear service life.

Front differential:

Clean and install the drain plug (2) and washer before filling the front differential with new lubricant (Figure 30). Tighten the drain plug to 108 in-lb (12 N·m). Use a funnel when filling the front differential through the lubricant level indicator hole (1). See Periodic Lubrication Schedule on page 36.Tighten the level indicator plug to 120 in-lb (14 N·m).

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Contents 4421-G/GX/GXL Gas 4421-D/DX/DXL Diesel Utility Vehicles Page Page Foreword Table of Contents Vehicle Specifications Warranties Safety Decal and Feature Identification ALL HUV 4421 TWO Passenger Models 2412364 ALL HUV 4421 Four Passenger Models 2413366 Practice Safety Proposition 65 State of CaliforniaSafety Details General WarningsDisabling the Vehicle Disable the vehicle. See Disabling the Vehicle on Disconnecting the Battery GASOLINE/DIESEL VehiclesConnecting the Battery GASOLINE/DIESEL Vehicles Recycling LEAD-ACID BatteriesGeneral Information Model IdentificationControls and Indicators Serial Number DecalInstrument Panel Gasoline Vehicles FORWARD/REVERSE Control KEY Switch Gasoline VehiclesKEY Switch Diesel Vehicles Accelerator PedalBrake Pedal Steering Adjustment LockPark Brake LOW OIL Warning Light Volt Accessory OutletHIGH-TEMPERATURE Warning Light Diesel Vehicles only Fuel GAUGE/HOUR MeterROLL-OVER Protective Structure and Seat Belts Roll-Over Protective Structure and Seat BeltsSeat Latch and Adjustment PRE-OPERATION and Daily Safety Checklist See Vehicle Specifications onDriving Instructions Performance InspectionStarting the Vehicle ALL-WHEEL Drive AWD Operation Parking and Leaving the Vehicle BED Latch and Prop RODStopping the Vehicle See General Warnings onLoading and Unloading Cargo Bed LatchVehicle Load Capacities Towing with the Vehicle Transporting on a TrailerStorage Preparing the Vehicle for Extended Storage Fuel Shut-off ValveMaintenance Returning the Stored Vehicle to ServicePeriodic Service Schedule Periodic Service Schedule Regular Interval Kawasaki gasoline engines Adjust valve Periodic Lubrication Schedule Lubrication Points Gasoline Vehicles Brake Fluid Reservoir Brake FluidOIL Pressure Gasoline Engine Engine OILEngine OIL Level Check Engine OIL and Filter Change Engine Oil DrainingEngine Oil Drain Plug and Pan Gasoline Remove Engine Oil Filter OIL Viscosity Engine Oil FillingGearcase Lubrication Front differentialTransmission Rear differentialEngine Coolant Diesel Vehicles Engine Coolant Level CheckAIR Intake System AIR Filter ReplacementAir Filter Installation Air Filter RemovalFueling Instructions Biodiesel Fuel Diesel Vehicles onlyDraining Water from Fuel Filter Diesel Vehicles OnlyBattery Fuel FilterRemove the driver-side seat Using a Booster Battery Jump Starting General Warnings onCleaning the Vehicle Jump StartingElectric Winch Accessory AccessoriesMUD Tire Option Subsequent Owner Registration Vehicle Specifications GXP DXP DXLLiquid Capacities Tire Pressure Warranty WarrantiesCalifornia Emission Control Warranty Statement HOW to Make a Warranty ClaimHusqvarna Explanation of Emission Control Warranty Systems Covered Parts Description Page Page Page 103472526