Crown Audio MA-2402 Theory of Operation, Overview, Circuit Theory, Stereo Operation

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MA 2402 Power Amplifier

7 Theory of Operation

7.1 Overview

Your Macro-Tech amplifier incorporates several advanced technological features including real- time computer simulation of output transistor stress, low-stress output stages, an advanced heat sink embodiment and the PIP2 (Program- mable Input Processor) expansion system.

Custom circuitry is incorporated to limit tem- perature and current to safe levels, making it highly reliable and tolerant of faults. Unlike many lesser amplifiers, it can operate at its voltage and current limits without self- destructing.

Real-time computer simulation is used to cre- ate an analogue of the junction temperature of the output transistors (hereafter referred to as "output devices"). Current is limited only when the device temperature becomes excessive (and by the minimum amount required). This pat- ented approach is called Output Device Emula- tion Protection (or ODEP). It maximizes the available output power and protects against overheating-the major cause of device failure.

The amplifier is protected from all common hazards that plague high-power amplifiers including shorted, open or mismatched loads; overloaded power supplies, excessive tempera- ture, chain-destruction phenomena, input over- load and high-frequency blowups. The unit protects loudspeakers from input and output DC, as well as turn-on and turn-off transients.

The four-quadrant topology used in a Macro- Tech's grounded output stages is called the Grounded Bridge. This patented topology makes full use of the power supplies providing peak-to-peak voltages to the load that are twice the voltage seen by the output devices (see Fig- ure 7.1).

As its name suggests, the Grounded Bridge topology is referenced to ground. Composite devices are constructed to function as gigantic NPN and PNP devices to handle currents which exceed the limits of available devices. Each output stage has two composite NPN devices and two composite PNP devices.

The devices connected to the load are referred to as "high-side NPN and PNP" and the devices connected to ground are referred to as "low- side NPN and PNP." Positive current is deliv- ered to the load by increasing conductance simultaneously in the high-side NPN and low- side PNP stage, while synchronously decreas- ing conductance of the high-side PNP and low- side NPN.

The two channels may be used together to dou- ble the voltage (Bridge-Mono) or the current (Parallel-Mono) presented to the load. This fea- ture gives you flexibility to maximize the power available to the load.

A wide bandwidth, multiloop design is used for state-of-the-art compensation. This produces ideal behavior and results in ultra-low distor- tion values.

Aluminum extrusions have been widely used for heat sinks in power amplifiers due to their low cost and reasonable performance. However, measured on a watts- per-pound or watts-per- volume basis, the extrusion technology doesn't perform nearly as well as the heat sink technol- ogy developed for Macro-Tech amplifiers.

Our heat sinks are fabricated from custom con- voluted fin stock that provides an extremely high ratio of area to volume, or area to weight. All power devices are mounted directly to mas- sive heat spreaders that are electrically at the Vcc potential. Electrifying the heat spreaders improves thermal performance by eliminating the insulating interface underneath the power devices. The chassis itself is even used as part of the thermal circuit to maximize utilization of the available cooling resources.

7.2 Circuit Theory

Each channel is powered by its own power transformer T100 or T200. Both channels share

acommon low-voltage transformer TF-1. The secondary output of T100 is full-wave rectified by D109 and is filtered by a large computer- grade capacitor. D104 through D107 provide boosted voltage to power LVAs and predrivers.

A thermal switch embedded in each transformer protects it from overheating.

The low-voltage transformer output is rectified by diodes D1, D2, D3 and D4 to generate an unregulated 24 volts. Monolithic regulators U1 and U2 provide a regulated ±15 volts.

7.2.1 Stereo Operation

For simplicity, the discussion of Stereo opera- tion will refer to one channel only. Mono opera- tion will be discussed later.

Please refer to the block diagram in Figure 7.1.

The input signal at the phone jack passes directly into the balanced gain stage (U104-C and U104-D). When the PIP module is used, the input signal first passes through the PIP's circuitry and then to the balanced gain stage.

The balanced gain stage (U104-C and U104-D) causes balanced to single-ended conversion using a difference amplifier. From there, gain can be controlled with a potentiometer. The error amp (U104-A) amplifies the difference between the output signal and the input signal from the gain pot, and drives the voltage trans- lator stage.

From the error amp U104-A, the voltage trans- lator stage channels the signal to the Last Volt- age Amplifiers (LVAs) depending on the signal polarity. The +LVA (Q104 and Q105) and the - LVA (Q110 and Q111), with their push-pull effect through the bias servo Q318, drive the fully complementary output stage.

The bias servo Q318 is thermally coupled to the heat sink, and sets the quiescent bias cur- rent in the output stage to lower the distortion in the crossover region of the output signal. Depending on the polarity of the output signal, D301, D302, D303 and D304 are used to remove the charge on the unused portion of the output stage.

With the voltage swing provided by the LVAs, the signal then gains current amplification through the Darlington emitter-follower output stage.

Operation Manual

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Contents Some models may be exported under the name Amcron Macro-TechImportantes Instructions de Sécurité Important Safety InstructionsCompetent Body’s Name and Address Safety StandardCrown Audio, Inc TCF Technical Certificate No P4300CRI1.IWSTable of Contents Features How to Use This ManualWelcome 48.3 cm SetupUnpack Your Amplifier Install Your Amplifier You may also stack amps without using a cabinetChoose Output Wire and Con- nectors Choose Input Wire ConnectorsBridge-Mono Mode Wire Your SystemStereo Mode See .6. Set the back panel stereo/mono switch to StereoParallel-Mono Mode Set Input Sensitivity Startup ProcedurePrecautions OperationEnable Indicator Front Panel Controls and IndicatorsSignal/IOC Indicators Odep IndicatorsInput Sensitivity Switch not shown Back Panel Controls, Indicators and Connec Tors Power CordStereo/Mono Switch Reset SwitchesIndicators IndicatorsOdep Advanced Features OptionsStandby Mode Protection SystemsHere are some of its many features Advanced FeaturesFuses and Circuit Breakers PIP2 Adapter Connection Options PIP and PIP2 ModulesLevel Control Shaft Lock Cooling Fan OptionsTroubleshooting Circuit Theory Please refer to the block diagram in FigureTheory of Operation OverviewParallel-Mono Operation Bridge-Mono Operation120 VAC, 60 Hz Units, Bridge mono mode Specifications120 VAC, 60 Hz Units, Parallel mono mode Shipping Weight Power Draw at IdleDimensions Width Weight Net WeightMacro-Tech 2402 Maximum Power Matrix Maximum Power NotesMacro-Tech 2402 Minimum Power Matrix Minimum Power NotesConstant 0.35 is inefficiency 1.00-0.65 AC Power Draw and Thermal DissipationAC Power Draw Thermal Dissipation Service United States & Canada Warranty12/01 Reason for failure, except as excluded in this WarrantyMA 2402 Power Amplifier Fax Crown Audio, IncMishawaka Rd Elkhart This page Intentionally Left Blank ‰ Personal/Consumer ‰ Business/Corporate ModelMA 2402 Power Amplifier MA 2402 Power Amplifier