Snapper 7-4510 manual Step Install Rear Tires, Step Install Front Bumper

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SETUP INSTRUCTIONS AND PRE-OPERATION CHECKLIST FOR

SNAPPER GROUNDS CRUISER UTILITY VEHICLE

INTRODUCTION: These instructions cover the setup of the Snapper Grounds Cruiser utility vehicle. Complete each step carefully. A checklist has been provided. It is very important to verify and record each item on the list prior to placing the machine into service. The dry weight of the machine you are about to setup is 1,230 lb. It is strongly recommended that you use an overhead hoist when lifting the machine. The capacity of the device used for lifting must exceed the weight of the machine. DO NOT work on the machine until properly blocked and secured to prevent it from falling. If an overhead hoist is not available, you may have to remove boards from the crate bottom to gain access with floor type jacks.

WARNING

DO NOT attempt any adjustments, maintenance or service with the engine running. STOP engine. Set park brake. Shift transmission to neutral and remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine.

STEP 1

INSTALL REAR TIRES

The machine is securely attached to the crate bottom at each wheel location. See Figure 1.1. The four steel plates must be removed before lifting the machine. The device used to lift the machine must have a capacity greater than 1230 lb. The cargo bed is attached to the frame of the machine with plastic straps. Carefully remove the straps and set the cargo bed aside for installation later.

5.Install left and right rear tires and secure each with 5 lug nuts. NOTE: The tires are directional. Install with valve stem out and the points of the chevron treads pointing forward. See Figure 1.2.

3

1

5

4

2

LUG NUTS (LOOSEN ONLY)

REMOVE

FIGURE 1.1

1.Loosen only, two lug nuts at left and right rear wheel hubs.

2.Remove the four bolts securing the left and right support plates to the crate bottom.

3.Lift machine, at the rear hitch, only high enough to allow tire installation. Block machine securely to prevent it from falling. Remove support plates.

4.Check castle nuts to insure that the cotter pins have been fully inserted and have at least one leg bent to secure in place.

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POINTS OF TREADS POINTING TOWARD FRONT OF VEHICLE.

FIGURE 1.2

6.Remove blocks and lower rear of machine.

7.Torque lug nuts to 75 ft-lb using sequence shown. See Figure 1.2.

STEP 2

INSTALL FRONT BUMPER

The bolts used to attach the front bumper to the machine are already installed in the front frame. The bumper can be used to lift the weight of the front of the machine. The mounting hardware must be tightened securely (30 ft-lb).

1.Place bumper over four bolts at front of frame. Note orientation, flat side of side plates towards bottom

2.Attach using (4) 3/8-16 flange lock nuts.

3.Torque nuts to 30 ft-lb.

INSTRUCTION No. 7-4510 (I.R. 5/3/01)

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Contents Step Install Front Bumper Step Install Rear TiresStep Adjust Tire Pressure Step Install Front TiresStep Install Seat Belts Step Activate Battery Step Install Operator Protective Structure OPSStep Engine OIL and Transmission Fluid Do not OverfillStep Install OPERATOR’S and PASSENGER’S Seat Step Install Steering WheelStep Align Cargo BED Latch Step Attach Cargo BEDLubrication and Fuel SET-UPOperational Test Consumer Information