Generac 04674-2, 04673-2 Manual Transfer Operation, ‹ 3.5.2 Transfer Back to Utility Power Source

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Section 3 — Operation

Air-cooled 7 kW, 12 kW and 15 kW Generators

Upon restoration of utility source voltage above a preset level, generator circuit board action signals the transfer switch to transfer loads back to that power supply. After retransfer, the engine is signalled to shut down.

The actual sequence of operation is controlled by sensors and timers on a control logic circuit board, as follows:

A.Utility Voltage Dropout Sensor

This sensor monitors utility source voltage.

If utility source voltage drops below about 60 percent of the nominal supply voltage, the sensor energizes a 15-second timer.

Once the timer has expired, the engine will crank and start.

B.Engine Warm-up Time Delay

This mechanism lets the engine warm up for about 10 seconds before the load is transferred to a standby source.

C.Standby Voltage Sensor

This sensor monitors generator AC output volt- age. When the voltage has reached 50 percent of the nominal rated voltage, transfer to standby can occur.

D.Utility Voltage Pickup Sensor

This sensor monitors utility power supply volt- age. When that voltage is restored to above 70 percent of the nominal source voltage, a retrans- fer time delay starts timing.

E.Retransfer Time Delay

This timer runs for about 15 seconds.

At end of a 15-second delay, circuit board action de-energizes the transfer relay in the transfer switch.

Retransfer to utility power source then occurs.

F.Engine Cool-down Timer

When the load is transferred back to utility power source, the engine cool-down timer starts tim- ing.

The timer will run for about one minute, and the generator will then shut down.

3.5MANUAL TRANSFER OPERATION

‹3.5.1 TRANSFER TO GENERATOR POWER SOURCE

To start the generator and activate the transfer switch manually, proceed as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Set the generator’s AUTO/OFF/MANUAL switch to OFF.

3.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

DANGER

Do not attempt to activate the transfer switch manually until all power voltage supplies to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal elec- trical shock.

4.Use the manual transfer handle inside the trans- fer switch to move the main contacts to their “Standby” position, i.e., loads connected to the standby power source (Figure 3.2).

5.To crank and start the engine, set the AUTO/OFF/ MANUAL switch to MANUAL.

6.Let the engine stabilize and warm up for a few minutes.

7.Set the generator’s main circuit breaker to its ON (or closed) position. The standby power source now powers the loads.

Figure 3.2 – Manual Transfer Switch Operation

‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE

When utility power has been restored, transfer back to that source and shut down the generator. This can be accomplished as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Let the engine run for a minute or two at no-load to stabilize the internal temperatures.

3.Set the generator’s AUTO/OFF/MANUAL switch to its OFF (or open) position. The engine should shut down.

4.Check that utility power supply to the transfer switch is turned OFF.

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Contents Installation Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Fire HazardsSystem SET LED UNPACKING/INSPECTIONProtection Systems Gfci Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Requirements Recommendations Reconfiguring the Fuel SystemFuel Consumption ‹ 1.8.1 7 KW, 410CCLocation ‹ 1.9.2 Transfer Switch‹ 1.9.1 Generator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Battery InstallationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under Load‹ 2.7.1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment ‹ 2.7.2 12 KW and 15 KW Units Voltage Regulator AdjustmentAutomatic Transfer Operation BREAK-IN ProcedureSequence of Automatic Operation ‹ 3.2.1 Auto PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.3 Overcrank‹ 3.7.4 Overspeed Checking the Engine OIL LevelApproximate Crank Cycle Times Changing the Engine OIL ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting Valve Clearance‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR RED Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists Part NO. QTY. Description 16B Sleeve 122 124 125 138 139 136135 KNOB, AIR Cleaner 45 30 1016 1519 QTY Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW CASTING, Twin Regulator Housing Mounting Dimensions Air-cooled 7 kW, 12 kW and 15 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule Errata Sheet PRE Packaged Units only ASSEMBLY, Enclosure Base
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04674-2, 04675-3, 04673-2 specifications

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