Generac 04673-2, 04675-3 Fuel Requirements Recommendations, Fuel Consumption, ‹ 1.8.1 7 KW, 410CC

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Section 1 — General Information

Air-cooled 7 kW, 12 kW and 15 kW Generators

1.6FUEL REQUIREMENTS

AND RECOMMENDATIONS

With LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liquid fuel in the storage tank.

The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air Resources Board for tamper-proof dual fuel systems. The unit will run on natural gas or LP gas, but it has been factory set to run on natural gas. Should the primary fuel need to be changed to LP gas, the fuel system needs to be reconfigured. See Section 1.9 for instructions on reconfiguration of the fuel system.

Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas; or at least 2,520 Btus per cubic foot for LP gas. Ask the fuel supplier for the Btu content of the fuel.

Required fuel pressure for natural gas is 5 inches to 7 inches water colum (0.18 to 0.25 psi); and for liquid propane, 10 inches to 12 inches of water column (0.36 to 0.43 psi).

NOTE:

3.Remove the battery (if installed).

4.Disconnect wire #0 and wire #14 from the gas solenoid on top of the demand regulator.

5.Remove the carburetor fuel hose from the outlet port of the demand regulator.

6.Remove the demand regulator by removing the fastener that retains the regulator mounting bracket.

7.Remove the square headed steel pipe plug from outlet port #1 and the brass hose barb fitting from outlet port #2.

8.Refit the brass hose barb fitting to outlet port #1 and the square headed steel pipe plug to outlet port #2.

9.Reverse procedure steps 1-5 to reinstall demand regulator.

10.Take the plastic plug supplied in the poly-bag with the generator and press it into the 3/4” hole on the bottom of the air cleaner base (Figure 4.6).

11.Reverse the procedure to convert back to natural gas.

Figure 1.3 – Demand Regulator

Any piping used to connect the generator to the fuel supply should be of adequate size to ensure the fuel pressure NEVER drops below 4 inches water colum for natural gas or 10 inches water column for liquid propane for all load ranges.

1.7FUEL CONSUMPTION

 

Model #

Nat. Gas (*)

LP Vapor (**)

 

 

 

1/2 Load

Full Load

1/2 Load

Full Load

 

 

04673

66

119

0.82/30

1.47/54

 

 

04674

152

215

1.53/56

2.08/76

 

 

04675

156

220

1.58/58

2.40/88

 

 

 

 

 

 

 

 

*Natural gas is in cubic feet per hour.

FUEL HOSE

BRASS HOSE

FITTING

ADJUSTMENT

SCREW

 

 

HOSE & PLUG

 

 

SWITCHED SIDES

PIPE

 

 

 

 

 

FUEL HOSE

PLUG

 

 

 

 

 

BRASS HOSE

 

 

 

 

 

 

 

 

 

 

 

 

FITTING

 

 

 

 

 

 

OUTLET

 

 

 

 

 

 

PORT

 

 

 

 

 

 

FUEL JET

**LP is in gallons per hour/cubic feet per hour.

NG FUEL SYSTEM

LP FUEL SYSTEM

1.8RECONFIGURING THE FUEL SYSTEM

‹1.8.1 7 KW, 410CC

To reconfigure the fuel system from NG to LP, follow these steps (Figure 1.3):

NOTE:

The primary regulator for the propane supply is NOT INCLUDED with the generator. A fuel pres- sure of 10 to 12 inches of water column (0.36 to

0.43psi) to the fuel inlet of the generator MUST BE SUPPLIED.

1.Turn off the main gas supply (if connected).

2.Open the roof and remove the door.

NOTE:

The natural gas adjustment screw is preset dur- ing installation and should not need any further adjustment.

‹1.8.2 12KW AND 15KW, V-TWIN ENGINES

To reconfigure the fuel system from NG to LP, follow these steps:

NOTE:

The primary regulator for the propane supply is NOT INCLUDED with the generator. A fuel pres- sure of 10 to 12 inches of water column (0.36 to

0.43psi) to the fuel inlet of the generator MUST BE SUPPLIED.

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Contents Installation Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Fire HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED Gfci GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Fuel Requirements Recommendations Reconfiguring the Fuel SystemFuel Consumption ‹ 1.8.1 7 KW, 410CCLocation ‹ 1.9.2 Transfer Switch‹ 1.9.1 Generator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Battery InstallationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjusting the Regulator Natural GAS only Engine Governor Adjustment‹ 2.7.1 7 KW Units ‹ 2.7.2 12 KW and 15 KW Units Voltage Regulator AdjustmentAutomatic Transfer Operation BREAK-IN ProcedureSequence of Automatic Operation ‹ 3.2.1 Auto PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.3 OvercrankChecking the Engine OIL Level Approximate Crank Cycle Times‹ 3.7.4 Overspeed Changing the Engine OIL ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting Valve Clearance‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR RED Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists Part NO. QTY. Description 16B Sleeve 122 124 125 138 139 136135 KNOB, AIR Cleaner 45 30 1016 1519 QTY Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW CASTING, Twin Regulator Housing Mounting Dimensions Air-cooled 7 kW, 12 kW and 15 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule Errata Sheet PRE Packaged Units only ASSEMBLY, Enclosure Base
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04674-2, 04675-3, 04673-2 specifications

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