Subaru Robin Power Products DY35, DY41, DY30 manual Sws, 12 3 1 Disassembly Sequence

Page 54

12-3 DISASSEMBLY and REASSEMBLY of 1/2 REDUCER

12 - 3 - 1 DISASSEMBLY SEQUENCE

Length of the bolt indicates the length from the bold head bottom surface to the threaded end. *SW = Spring washer

Se-

quence

1

2

3

Procedures

Drain the gear oil.

~~~~

Remove the clamping bolt from the adaptor.

Remove the 1/2 reducer assembly from the engine.

Main Item to be

Remarks

Bolts, etc. Used

disassembled

 

 

The oil drain plug is located

Replace the gasket with

8mm hexagonal bolt

under thegear case cover.

a new one.

Opposite side: 13 mm

8 mm bolt - - 4 pcs.

 

I 8 mm x 6 5 bolt - - 4 pcs.

4

Remove the clamping

10 mm bolt - - 4 pcs.

Be careful not to lose

10 mmx 30 9T bolt - -

 

bolts from the coupling.

 

the packing.

4 pcs.

 

Remove the clamping

7 bolts on thegear case

Be carefult not to lose the

8 x

40 7T bolt - - 6 pcs.

 

bolts of the gear case.

surface.

sws.

8 x

50 7T bolt - - 1 pce.

with SWs

Remove the O-ring of the input shaft.

7Wind vinyl tape around the input/outputshafts.

8Separate the gear from the adaptor.

I

"

Cover whole surface of the shafts to protect theoil seal.

Hold the output shaft and strike the adaptor with a wood hammer or a plastic hammer, and then separate the gear case from the adaptor. Don't insert a driver between the mating faces. I f inserted, they may be damaged.

9Pull out thegear assembly from the case.

10

Disassemble the input Separate the

gear from

 

shaft assembly.

the bearings.

 

1 1

Disassemble the P.T.O.

Separate thegear and

 

shaft assembly.

the bearings from the

 

 

P.T.O. shaft.

 

I

Pull out thebearings by using a gear puller or a press.

Pull out the bearings by using a gear puller or a press.

- 51 -

Image 54
Contents Page EY45V Crankshaft ? m Page Performance Model DY35DtB Generaldescription of ENGlME Construction 2 Cylinderhead 8ROCKER ARM 1 TappetRocker Cower F Lubrication SystemCooling System Combustion System Sectional View of Engine \ \ Disassembly and Reassembly Special Tools3DISASSEMBLING Sequence PcsSe- Item quence L2L Procedures Oil pump Remarks Bolts, nuts etc. used Snap ring Remove the snap ring Be sure not to miss 22 7T bolt pcs 12 bolt pcs Install the flywheel 5 7T bolt, . . . , pcs Mm nut pcs T round 10 x 30 bolt pcs Mm nut . . . . . . . . . . . . . . .2 pcs Fuel Quality Of FuelGeneral Description of Auxiliary Gadgets and Parts Fuel Injection Pump MechanismRelation between the plunger and the rack Injectiontiming andeffectivestarting 51 kg/mm Fuel InjectionpumpNozzle Holder Fuel Injection Nozzle HolderPush further and check whether or not the fuel fog Body of nozzle with your fingers and then let 3GOVERNORMECHANISM and Operation Mechanism Operation $=I OIL FilterCirculation Installation Checks and Corrections Tables of Correction Standards Itemstandard005 Description 36.5Maintenance and Storing Checks and maintenance Reasons for requiring them 12 /2 Reducer M8 x Structure Of 1/2 Reducer 12-2-1INPUTSHAFT 12 3 1 Disassembly Sequence Sws12-5 Page Shaft Page Industrial Engines