Subaru Robin Power Products DY30, DY35, DY41 manual 3DISASSEMBLING Sequence, Pcs

5-3DISASSEMBLING SEQUENCE

*Length of the bolt indicates the length from the bolthead bottom surface to the threaded end. * * SW + Spring water

* **W + Plain washer

Se-	Item			Procedures					Remarks		Bolts, nuts etc. used
quence
	~~~~~~~	~	~~~	~	~	~~~	~	- ~~~	~	~~

1Engine oil Remove the oil drain plugand discharge oil. Oil drain plug locates under the gearcase cover. (Remove oil filter.)

2	Fuel	Discharge fuel from the tank.
		Fuel pipe locateson the side
		of injection pump.
I	Fuel tank	Remove the fuel pipe.
3

Remove the fuel returnpipe.

Remove the tankband.

Be sure not to miss the “0” ring. The drain plug serves as anoil fiIter too. (See Fig. 16.)

Be sure not to miss the gasket.

(See Fig. 17.)

Remove the banjo bolt on theside of the tank. There are2 sheets of aluminum gasket.

There are2 sheets of aluminum gasket.

6 mrn hex. bolt . . . 2 pcs. SW . . . 2 pcs.

17 mm hex. bolt. . . 1pce.

~

8 x 18 banjo bolt . . . 1 pce.

6 x 45 round head cross recess bolt . . . 2 pcs.

No SW,W

b

4Muffler

5High pressure Pipe

6Air cleaner

7Tank bracket

Remove the mufflercover.

Remove the muffler.

Remove the high pressure pipe on the sideof injection pump and the nozzle.

Remove the air cleaner from the cylinder head.

Remove the bracket from the crankcase, left and right, each.

	6 x X mm flange bolt
	. . . 4 pcs.
Be sure not to miss the
gasket.
Be careful to keep the	12 mm n u t . . . 2 pcs.
inside of the pipe, pump,
joint of nozzle free of
dust.
The gasket is same as	8 mm n u t . . . 2 pcs.
that of the muffler.	sw . . . 2 pcs.
Just loosen 8 mm nut.	8 x 16 7T b o l t . . . 2 pcs.

Fig. 16 Fig. 17

- 1 4 -