MTD E665E, E645E, 615 manual Maintenance

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DRIVE AND SHIFTING MECHANISM

Remove rear cover. Oil any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on rubber friction wheel and aluminum drive plate.

To remove shave plate, remove the carriage bolts, cupped washers and hex nuts which attach it to the snow thrower housing. Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the housing. Tighten securely.

GEAR CASE

The worm gear case has been filled with grease at the factory. If disassembled for any reason, lubricate with 2 ounces of Shell Alvania grease EPR00, part number 737-0168. Before reassembling, remove old sealant and apply “Loctite 5699” or equivalent.

IMPORTANT: Do not overfill the gear case. Damage to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.

SECTION 10: MAINTENANCE

WARNING: Disconnect the spark plug wire and ground against the engine before performing any repairs or maintenance.

ENGINE

Refer to separate engine manual for all engine maintenance procedures.

AUGERS

The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. See Figure 21. If you hit a foreign object or ice jam, the snow thrower is designed so that the bolts will shear.

If the augers will not turn, check to see if the bolts have sheared. A replacement shear bolt (P) and hex lock nut (Q) have been provided with the snow thrower. When replacing bolts, spray an oil lubricant into shaft before inserting new bolts.

SHAVE PLATE AND SKID SHOES

The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. They should be checked periodically and replaced when necessary.

To remove skid shoes, remove the four carriage bolts, cupped washers and hex nuts which attach them to the snow thrower. Reassemble new skid shoes with the four carriage bolts, cupped washers (cupped side goes against skid shoes) and hex nuts.

BELT REMOVAL AND REPLACEMENT

WARNING: Remove the spark plug wire from the spark plug and ground. Drain gasoline from the fuel tank, or place a piece of plastic film underneath the gas cap to prevent gasoline from leaking.

AUGER BELTS

1.Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. See Figure 22.

Self-Tapping

Belt Screws

Cover

Figure 22

2.Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.

3.Tip the snow thrower up and forward so that it rests on the housing.

4.Remove six self-tapping screws from the frame cover underneath the snow thrower.

5.Roll the front and rear auger belts off the engine pulley. See Figure 23.

NOTE: 5.0 HP model has only one auger belt.

6.Unhook the idler spring from the hex bolt on the auger housing. See Figure 24.

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Contents MTD Products INC. P.O. BOX 368022 CLEVELAND, Ohio Important Read Safety Rules and Instructions CarefullyOperation Important Safe Operation PracticesTraining PreparationMaintenance and Storage Calling Customer Support Finding Your Model NumberContents of Hardware Pack Loose Parts in Carton See Figure Assembly InstructionsTools Required for Assembly UnpackingAttaching Speed Selector Plate and Shift Lever Hardware C Assembling the Handles and Handle Panel Hardware BAttaching the Chute Assembly Hardware E Attaching the Clutch Cables Hardware DAttaching the Chute Crank Hardware F Final Assembly and Adjustments Traction Drive Clutch and Shift Lever AdjustmentAuger Drive Clutch Controls Operation Electric Starter Recoil Starter To Stop Engine Adjustments Lubrication Maintenance Changing the Friction Wheel Rubber Drive BeltOFF-SEASON Storage Trouble Possible Causes Corrective Action Trouble Shooting GuideDescription Illustrated Parts Gear AssemblyHandle Assembly † Models E645 and E665 Only Blower Housing Description Frame Assembly Wheel Assemblies Engine and V Belts † Models 645 and 665 only MANUFACTURER’S Limited Warranty for