MTD E645E, E665E, 615 manual Assembling the Handles and Handle Panel Hardware B

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ASSEMBLING THE HANDLES AND HANDLE PANEL (Hardware B)

1.Raise both clutch grips.

2.Lower left and right handles down through handle panel between the pivot rod and the clutch grips and attach using hardware B. See Figure 2.

Clutch Grip

Left Handle

Pivot Rod

Hex

Nuts(D)

Carriage

Bolts (E)

Lock Washers (C)

Figure 2

3.Do not tighten at this time.

4.Lay handle panel assembly behind snow thrower. See Figure 3.

Figure 3

5.Insert hex bolts and lock washers through bottom holes in handles and bottom holes in snow thrower. Do not tighten.

6.Raise handles up until upper holes in handles and upper holes in snow thrower frame line up.

7.Attach with hex bolts lock washers and saddles. See Figure 4.

7

Lock Washer (C)

Saddle (I)

Hex Bolt (B)

Hex Bolt (A)

Lock Washer (C)

Figure 4

ATTACHING SPEED SELECTOR PLATE AND SHIFT LEVER (Hardware C)

1.Assemble the speed selector plate to the outside of the handles as shown in Figure 5. The speed selector plate should not be assembled between the handles and the engine. Secure using four self-tapping screws (F).

2.Insert the shift lever through slot in the speed selector plate.

NOTE: The bend in the lever should be towards the operator. Secure shift lever to the shift lever spring using two hex bolts (G) and hex lock nuts (H). Tighten both bolts finger tight. At this point the shift lever and shift lever spring are not against each other. As you tighten the bolts and nuts with two 7/ 16" wrenches they will pull together. See Figure 5.

Speed

Shift Lever

Selector

Self-Tapping

Plate

 

Screw (F)

 

Hex

 

Bolts (G)

 

Shift Lever

 

Spring

 

Hex Lock

 

Nuts (H)

Figure 5

3.Tighten all hardware assembled to this point.

CLUTCH GRIPS MUST MOVE FREELY.

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Contents MTD Products INC. P.O. BOX 368022 CLEVELAND, Ohio Important Read Safety Rules and Instructions CarefullyOperation Important Safe Operation PracticesTraining PreparationMaintenance and Storage Calling Customer Support Finding Your Model NumberContents of Hardware Pack Loose Parts in Carton See Figure Assembly InstructionsTools Required for Assembly UnpackingAttaching Speed Selector Plate and Shift Lever Hardware C Assembling the Handles and Handle Panel Hardware BAttaching the Clutch Cables Hardware D Attaching the Chute Assembly Hardware EAttaching the Chute Crank Hardware F Traction Drive Clutch and Shift Lever Adjustment Final Assembly and AdjustmentsAuger Drive Clutch Controls Operation Recoil Starter Electric StarterTo Stop Engine Adjustments Lubrication Maintenance Changing the Friction Wheel Rubber Drive BeltOFF-SEASON Storage Trouble Possible Causes Corrective Action Trouble Shooting GuideDescription Illustrated Parts Gear AssemblyHandle Assembly † Models E645 and E665 Only Blower Housing Description Frame Assembly Wheel Assemblies Engine and V Belts † Models 645 and 665 only MANUFACTURER’S Limited Warranty for

615, E645E, E665E specifications

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