Troy-Bilt 1028, 1130 manual Assembling Your Snow Thrower

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SECTION 2: ASSEMBLING YOUR SNOW THROWER

Unpacking

Remove screws from the top sides and ends of the shipping crate.

Set panel aside to avoid tire punctures or personal injury.

Remove and discard plastic bag that covers unit.

Remove any loose parts included with unit (i.e., Operator’s Manual, etc.).

Roll unit out of crate.

Loose Parts

The augers are secured to the auger shaft with two shear pins and cotter pins. If you hit a foreign object or ice jam, the snow thrower is designed so that the pins may shear. Two replacement shear pins and cotter pins are provided for your convenience. Store in a safe place until needed. See Figure 1.

Shear Pins

Cotter

Pins

Figure 1

IMPORTANT: NEVER replace the auger shear pins with standard hex pins. Any damage to the auger gearbox or other components from using standard pins will not be covered by your snow thrower’s warranty.

Items Required For Assembly

1.Pair of pliers

2.Engine oil

3.Fresh gasoline

Before Assembly

Disconnect spark plug wire and ground it against the engine to prevent unintended starting.

end of each cable) is attached to its actuator bracket.

Secure the upper handle and lower handle with the two plastic wing nuts, cupped washers and carriage bolts previously removed. Attach these hardware on the lower hole in the handles. See Figure 2.

Tighten the two wing nuts already in place on the upper holes and secure the handles firmly. Slide the shift rod connector down over the end of the lower shift rod. Tap the connector until it locks over the lower shift rod. See Figure 2.

NOTE: If the connector is not properly assembled, the shift rod will pivot and you will not be able to change speeds or direction of movement.

Carriage

 

Bolt

 

Cupped

 

Washer

 

Wing

Upper

Chute

Nut

 

Rod

 

Hairpin Clip

 

Carriage Bolt

 

Lower Chute Rod

Figure 2

NOTE: All references in this manual to the left or right side of the snow thrower is from the operating position only. Exceptions, if any, will be specified.

Assembling Handle

For shipping purposes, the upper handle is secured loosely to the lower handle with four wing nuts.

Remove the lower plastic wing nut, cupped washer and carriage bolt from each side of the lower handle. See Figure 2.

Raise the upper handle assembly until it locks over the lower handle.

Look at the lower rear of the snow thrower frame to be sure all the cables are aligned with the cable roller guides. Make sure the spring (found at the

Attaching Chute Directional Control

Model 1028

Remove the hairpin clip from the upper chute rod and slide the upper chute rod through the upper chute rod bracket and into the lower chute rod. A pair of pliers may help in this job.

Align the two holes on both chute rods and insert the hairpin clip removed earlier, through these holes. See Figure 2.

Model 1130

Adjust the eyebolt on the chute directional control so the rod does not come into contact with the engine by moving the hex nut against the handle (if necessary). Retighten the wing nut to secure the directional control in this position.

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Contents Operator’s Manual Table of Contents Training Important Safe Operation PracticesMaintenance and Storage Assembling Your Snow Thrower Drive Control / Auger Control Lock Clean-Out ToolKnow Your Snow Thrower Safety Ignition Key Heated Handles Switch ModelAuger Drive Control Chute Tilt ControlOperating Your Snow Thrower To Engage Track Drive To Stop EngineTo Engage Augers Recoil StarterOperating Tips Drift Cutters If EquippedSnow Thrower Model Drift Cutter Kit All models OEM-390-679 150F. Avoid these areasDrive Control and Shift Lever Chute AssemblyAuger Control Maintaining Your Snow Thrower Shift Rod AdjustmentSkid Shoes CarburetorGear Case Drive / Auger Control LockAuger Shaft Auger BearingsServicing Your Snow Thrower Belt Removal And ReplacementAugers Shave Plate and Skid ShoesDrive Belt Off-Season Storage EngineProblem Cause Remedy TroubleshootingParts List for Models 1028 Part Description Models 1028Model Cable Tie 31 23 51 -04871 Spacer, 1.25OD x.75ID x 3/16 Lg Supplied On engine Models 1028 22 20 238 Models 1028 Models 1028 Models 1028 Page MANUFACTURER’S Limited Commercial Warranty For MANUFACTURER’S Limited Warranty for