Lexmark 5056 warranty Handling ESD-sensitive parts, Service precautions

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5056-XXX

Repair information

Handling ESD-sensitive parts

Many electronic products use parts that are known to be sensitive to electrostatic discharge (ESD). To prevent damage to ESD-sensitive parts, use the following instructions in addition to all the usual precautions, such as turning off power before removing logic boards:

Keep the ESD-sensitive part in its original shipping container (a special “ESD bag”) until you are ready to install the part into the machine.

Make the least-possible movements with your body to prevent an increase of static electricity from clothing fibers, carpets, and furniture.

Put the ESD wrist strap on your wrist. Connect the wrist band to the system ground point. This discharges any static electricity in your body to the machine.

Hold the ESD-sensitive part by its edge connector shroud (cover); do not touch its pins. If you are removing a pluggable module, use the correct tool.

Do not place the ESD-sensitive part on the machine cover or on a metal table; if you need to put down the ESD-sensitive part for any reason, first put it into its special bag.

Machine covers and metal tables are electrical grounds. They increase the risk of damage because they make a discharge path from your body through the ESD-sensitive part. (Large metal objects can be discharge paths without being grounded.)

Prevent ESD-sensitive parts from being accidentally touched by other personnel. Install machine covers when you are not working on the machine, and do not put unprotected ESD-sensitive parts on a table.

If possible, keep all ESD-sensitive parts in a grounded metal cabinet (case).

Be extra careful in working with ESD-sensitive parts when cold-weather heating is used because low humidity increases static electricity.

Service precautions

Observe the following precautions whenever you service the printer:

Be sure to unplug the printer from the outlet before attempting to service the printer.

To reassemble the printer, reverse the order of disassembly unless otherwise specified.

Do not operate the printer anytime during disassembly. If it is absolutely necessary to run the printer with its covers removed, do not allow your clothing to be caught in revolving parts such as the gears, rollers, and fan motor.

Never touch the terminals of electrical parts or high-voltage parts such as the HVPS (high voltage power supply) board.

Be sure to handle the fuser carefully, as it remains hot for a while after the printer stops running. Always unplug connectors by holding the connector housing.

Be sure to use the fuse listed in the parts catalog.

Do not forget to install the ground wire or ground plate to ensure positive conduction. Install the screw with a toothed washer in the correct position at reassembly.

Repair information 4-1

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Contents Lexmark Repair Catalog Service precautions Handling ESD-sensitive partsRIP board/operator panel replacement Handling printed circuit boards5056-XXX High-capacity paper feed timing belt adjustment Adjustments and procedures following parts replacementTransfer belt Removals Cover, top removalFront door / operator panel removal Cover, front left removal Cover, left side removal Cover, rear removalCover, solenoid removal Cover, right side removal Cover, RIP board removal Tray, paper exit removal Belt up/down clutch removalCK2 daughter board removal Cassette guide removalCK1 daughter board removal Connector, duplex unit removal Paper tray lift motor removalDrive gear unit sensor assembly removal Electronic box removal Face up paper exit assembly removal Front cover open switch actuator removalFuser removal Gear cover removal/Multipurpose feeder frame assembly High voltage power supply board Hvps removal LED printhead removalEraser removal Lock handle assembly removal Main drive unit removal 5056-XXX Multipurpose feeder paper present sensor removal Main unit fan removalMotor drive board removal Multipurpose feeder tray removal Paper feed unit removal5056-XXX Paperpath maintenance Paper-feed rollers removalPaper carrying frame removal / roll removal Registration frame Registration clutch removal Registration sensor removalRelay roller removal Face down guide assembly removal Face down exit roll removal5056-XXX 5056-XXX Power supply 1 removal Power supply 2 removal Power switch removal Printer controller removalPrinthead controller board removal Left slide rail removal RIP box removalSensor board removal Stay arm removalSub-frame removal Temperature/humidity sensor removal Sub frame F1, sub frame F2 removalTop unit removal Transfer belt removal5056-XXX 5056-XXX 5056-XXX Turn guide cover sensor removal Upper fan removal5056-XXX Size sensor board removal Turn guide door removalExpansion feeder controller board removal Stepper motor removal Paper feed assembly removal Expansion feeder turn guide door sensor assembly removal Duplex removals Duplex unit separation removalDuplex unit removal Duplex timing belt removalDuplex pressure roller and solenoid removal Duplex feed roller and solenoid removalDuplex side fence motor assembly/side fence removal Duplex paper carrying motor removal High-capacity feeder HCF removals HCF covers removalHCF call roller, paper feed roller, reverse roller removal HCF pickup solenoid removal5056-XXX HCF tray motor removal HCF power supply removal HCF paper level sensor removalFinisher removals External covers removalsFinisher control board removal Feed motor assembly removal Elevator motor removalHole punch removal Inverter paper exit discharge brush removal Inverter paper exit roller removalJogging unit removal Path select gate removal Patting roller removal Patting Roller Power supply removal Registration roller removal Registration roller clutch removalStack area discharge brush removal Staple unit removalStraight paper exit discharge brush removal Straight paper exit roller removal5056-XXX Timing belts 1 and 2 removal Tractor belt removal Tractor drive motor assembly removal