Emerson 7400 user manual Cable Connections Cabling Procedure, Ensure Correct Phase Rotation

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Series 7400 Single Phase 1+N UPS

3.3.3Cable Connections

3.3.4Cabling Procedure

In the 25-40kVA UPS 1 PH models the input mains / bypass cables, UPS output cables and battery cables are connected to busbars located behind a safety cover just below the power isolator switches -as shown in figure 11. A terminal block is used for connecting the control cables to the battery circuit breaker and the external emergency stop facility.

For the 50 to 125 kVA 1PH models the power cables are connected either directly to their respective circuit breakers or to busbars, which are themselves, connected to the circuit breakers. See figure 12 – 14.

For 110V systems Static bypass isolator is located in auxiliary cubicles which is usually in scope of Emerson Network Power (India) Pvt. Ltd. Generally it is mounted in SCVS/ SVR cubicles. The cable connection details for the same are given in figures 15 – 18.

Once the equipment has been finally positioned and secured, connect the power cables as described in the following procedure. Study the connection diagrams in figures 19 & 20 and positively identify the diagram relevant to your equipment before commencing cabling.

1.Verify that the UPS equipment is totally isolated from its external power source and all the UPS isolators are open.

2.On each module, connect the input supply cables between the mains distribution panel and the UPS input mains terminals.

-ENSURE CORRECT PHASE ROTATION.

3.Connect the UPS bypass supply cables between the bypass distribution panel and the UPS bypass supply terminals on each module.

4.Connect the output terminals of both modules together (in parallel ).

-ENSURE CORRECT PHASE - PHASE CONNECTION (R - R & N - N).

Then connect the UPS output cables between the paralleled UPS output terminals and load distribution panel.

Note: If the UPS is to be commissioned before the load equipment is ready to receive power then SAFELY isolate the load cables.

5.On each module, connect the battery cables between the UPS battery terminals and its associated battery circuit breaker -see figures 19 & 20. As a safety precaution remove the battery fuse in the module until the arrival of the commissioning engineer.

- OBSERVE THE BATTERY CABLE POLARITY.

WARNING

Do not attempt to close the Battery Circuit Breaker before the equipment has been commissioned

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Contents E r M a n u a l Dear Customer Emerson Network Power India Private Limited Registered and Head Office Branch Offices Safety Procedure General Operating Instructions Optional Equipment Introduction Redundant vs Non-Redundant configuration2 7400 Module Design Series 7400 UPS Single Module Block DiagramSeries 7400 UPS Isolator configurations UPS Power Switch Configuration Battery Circuit Breaker 10/ 40 kVA 60/ 70 kVA Current sharing Redundancy configurationOne plus One Parallel Control SynchronisationParallel control in a one-plus-one system Battery charge current sharing‘Common Battery’ configuration Mimic Indications Operator Control PanelControl switches Switch S7 Inverter on LCD Display Battery Circuit Breaker Battery Cabinet / RackGeneral Batteries Test Equipment Personnel Starting Step Action Response How to turn on the System from a Shut down conditionHow to turn on the System from a Maint. power-down condition Following points will be live within the UPS Isolator on both modulesHow to totally Power down the System Series 7400 Single Phase 1+N UPS Installation Procedure Clearances Cooling air flowPreliminary Checks Battery LocationPage Cable Entry Cable Rating Ensure Correct Phase Rotation Cable Connections Cabling ProcedureConnecting the parallel interface cables I2 I3 I4 RU NU RS NS NU RU RI SI TI N2 N3 N2 U3 RI SI TI + + ve ve S C a B I N E T T T E R Y C a B I N E T Series 7400 Single Phase 1+N UPS Optional Equipment AS400 Interface Board #100215120003 Remote Control Inputs Calibration1 AS400 Interface Board Outputs SH1 4-WAY AS400 Interface Board #100201120004 SH1 CN1 Control InputsOutput Interface Remote Alarms Board 100215120007 Alarm OutputsRemote Control Inputs Relay Mimic and Alarm Connections Power SupplySeries 7400 Single Phase 1+N UPS Terminals of RAM Output Interface PCB Mounted in Module Series 7400 Single Phase 1+N UPS Daily Checks Weekly Checks Annual Service Extended Service Battery Maintenance Series 7400 Single Phase 1+N UPS Operating Parameters and Limitations General Troubleshooting ProcedureTroubleshooting UPS systems Fault IdentificationCorrective Action Fault ReportingLED Normal Actions to be Taken if Abnormal Number State LS4 Display Panel Message Interpretation Display Message InterpretationUPS on Inter Connection cable details N E X U R ESeries 7400 Single Phase 1+N UPS

7400 specifications

The Emerson 7400 is a state-of-the-art control system designed for industrial applications, offering enhanced performance and reliability in process automation. This robust device is a part of Emerson's larger DeltaV system, known for its scalability and flexibility in various operational environments.

One of the main features of the Emerson 7400 is its advanced control capabilities, which enable precise management of complex industrial processes. The system is built to support a wide range of control strategies, including PID control, advanced control algorithms, and model predictive control, allowing for optimized performance tailored to specific operational requirements. This versatility makes it suitable for industries such as oil and gas, chemical processing, pharmaceuticals, and more.

The Emerson 7400 utilizes cutting-edge technologies to ensure seamless integration and communication with other components within a facility. Its open architecture supports a wide array of field devices, enhancing the interoperability of the entire control system. The integration of Ethernet-based communication protocols is another notable characteristic, facilitating high-speed data transfer and real-time monitoring, streamlining operations, and improving decision-making processes.

With a focus on safety and reliability, the Emerson 7400 is designed with built-in redundancy features. These include dual power supplies and network interfaces, ensuring continuous operation even in the event of component failure. This redundancy is crucial for industries where downtime could result in substantial financial losses or safety hazards.

The user interface of the Emerson 7400 is another highlight, combining intuitive design with powerful analytics capabilities. The system offers advanced visualization tools and customizable dashboards, providing operators with critical insights into process performance and enabling proactive management of potential issues.

Furthermore, the Emerson 7400 supports industry 4.0 initiatives through data analytics and cloud integration. This allows for predictive maintenance, improving equipment longevity and reducing operational costs. The system’s data collection and analysis capabilities empower organizations to leverage big data for enhanced productivity and efficiency.

In summary, the Emerson 7400 is a sophisticated control system that brings together advanced technologies, robust features, and a commitment to operational excellence. Its reliability, adaptability, and integration capabilities position it as a leading choice for industries seeking to enhance their automation processes while ensuring safety and efficiency.
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