Emerson 7400 user manual General

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GENERAL

As with other types of high power equipment, dangerous voltages are present within the UPS and battery enclosure. The risk of contact with these is minimised as the live component parts are housed behind a hinged, lockable door. Further internal safety screens make the equipment protected to IP20 standards.

No risk exists to any personnel when operating the equipment in the normal manner, following the recommended operating procedures.

All equipment maintenance and servicing procedures involve internal access and should be carried out only by trained personnel.

BATTERIES

Battery manufacturers supply details of the necessary precautions to be observed when working on, or in the vicinity of a large bank of battery cells. These precautions should be followed implicitly at all times.

Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing, first-aid and fire fighting facilities

TEST EQUIPMENT

When the battery is under charge, it is earth-referenced about its mid-point –e.g. if the battery s being charged at 460V the battery extremities will be at +230V and – 230V with respect to neutral (earth). When using mains-powered test equipment such as oscilloscopes in the UPS voltage area, always use a differential mode of operation to disconnect the oscilloscope frame earth.

PERSONNEL

When working inside the UPS (trained personnel only) it is recommended that protection be worn to prevent eye damage, should an electric ware be struck by mishandling or severe electrical fault.

Some of the power components are very heavy. If their removal is necessary, ensure that sufficient manpower is available; otherwise use adequate mechanical handling equipment.

When working in the general area of the UPS where high voltages are present, a second person should be standing-by to assist and summon help in case of accident.

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Contents E r M a n u a l Dear Customer Emerson Network Power India Private Limited Registered and Head Office Branch Offices Safety Procedure General Operating Instructions Optional Equipment Introduction Redundant vs Non-Redundant configuration2 7400 Module Design Series 7400 UPS Single Module Block DiagramSeries 7400 UPS Isolator configurations UPS Power Switch Configuration Battery Circuit Breaker 10/ 40 kVA 60/ 70 kVA Current sharing Redundancy configurationOne plus One Parallel Control SynchronisationParallel control in a one-plus-one system Battery charge current sharing‘Common Battery’ configuration Mimic Indications Operator Control PanelControl switches Switch S7 Inverter on LCD Display Battery Circuit Breaker Battery Cabinet / RackGeneral Batteries Test Equipment Personnel Starting Step Action Response How to turn on the System from a Shut down conditionHow to turn on the System from a Maint. power-down condition Following points will be live within the UPS Isolator on both modulesHow to totally Power down the System Series 7400 Single Phase 1+N UPS Installation Procedure Clearances Cooling air flowPreliminary Checks Battery LocationPage Cable Entry Cable Rating Ensure Correct Phase Rotation Cable Connections Cabling ProcedureConnecting the parallel interface cables I2 I3 I4 RU NU RS NS NU RU RI SI TI N2 N3 N2 U3 RI SI TI + + ve ve S C a B I N E T T T E R Y C a B I N E T Series 7400 Single Phase 1+N UPS Optional Equipment 1 AS400 Interface Board Outputs Remote Control Inputs CalibrationAS400 Interface Board #100215120003 SH1 4-WAY AS400 Interface Board #100201120004 SH1 CN1 Control InputsRemote Control Inputs Alarm OutputsOutput Interface Remote Alarms Board 100215120007 Relay Mimic and Alarm Connections Power SupplySeries 7400 Single Phase 1+N UPS Terminals of RAM Output Interface PCB Mounted in Module Series 7400 Single Phase 1+N UPS Daily Checks Weekly Checks Annual Service Extended Service Battery Maintenance Series 7400 Single Phase 1+N UPS Operating Parameters and Limitations General Troubleshooting ProcedureTroubleshooting UPS systems Fault IdentificationCorrective Action Fault ReportingLED Normal Actions to be Taken if Abnormal Number State LS4 Display Panel Message Interpretation Display Message InterpretationUPS on Inter Connection cable details N E X U R ESeries 7400 Single Phase 1+N UPS

7400 specifications

The Emerson 7400 is a state-of-the-art control system designed for industrial applications, offering enhanced performance and reliability in process automation. This robust device is a part of Emerson's larger DeltaV system, known for its scalability and flexibility in various operational environments.

One of the main features of the Emerson 7400 is its advanced control capabilities, which enable precise management of complex industrial processes. The system is built to support a wide range of control strategies, including PID control, advanced control algorithms, and model predictive control, allowing for optimized performance tailored to specific operational requirements. This versatility makes it suitable for industries such as oil and gas, chemical processing, pharmaceuticals, and more.

The Emerson 7400 utilizes cutting-edge technologies to ensure seamless integration and communication with other components within a facility. Its open architecture supports a wide array of field devices, enhancing the interoperability of the entire control system. The integration of Ethernet-based communication protocols is another notable characteristic, facilitating high-speed data transfer and real-time monitoring, streamlining operations, and improving decision-making processes.

With a focus on safety and reliability, the Emerson 7400 is designed with built-in redundancy features. These include dual power supplies and network interfaces, ensuring continuous operation even in the event of component failure. This redundancy is crucial for industries where downtime could result in substantial financial losses or safety hazards.

The user interface of the Emerson 7400 is another highlight, combining intuitive design with powerful analytics capabilities. The system offers advanced visualization tools and customizable dashboards, providing operators with critical insights into process performance and enabling proactive management of potential issues.

Furthermore, the Emerson 7400 supports industry 4.0 initiatives through data analytics and cloud integration. This allows for predictive maintenance, improving equipment longevity and reducing operational costs. The system’s data collection and analysis capabilities empower organizations to leverage big data for enhanced productivity and efficiency.

In summary, the Emerson 7400 is a sophisticated control system that brings together advanced technologies, robust features, and a commitment to operational excellence. Its reliability, adaptability, and integration capabilities position it as a leading choice for industries seeking to enhance their automation processes while ensuring safety and efficiency.