Emerson 7400 user manual Weekly Checks Annual Service

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Series 7400 Single Phase 1+N UPS

5.3.2 Weekly Checks

5.3.3 Annual Service

Carry out the following checks from the mimic panel and log the results:

1.Measure and record the battery float charge voltage.

2.Measure and record the battery charge current.

3.Measure and record the UPS output voltage on all three phases.

4.Measure and record the UPS output line currents. If these are significantly different from the values previously logged then, if possible, record the size, type and location of any additional load connected to the UPS supply since the previous inspection. This type of information could prove useful to the troubleshooting engineer should a problem occur.

If any of the above indications differ greatly from the previously logged values for no apparent reason then you should contact the Customer Service & Support Department at the address given at the front of this manual for advice.

The equipment should be thoroughly cleaned and the following checks carried out annually. This entails working inside the equipment in regions containing hazardous voltages.

Amanufacturer-trained engineer is fully aware of the hazards concerned and will carry out this procedure with the load connected to the maintenance bypass supply; however if the customer decides to carry out this service procedure himself it is imperative that the UPS be totally shut down and isolated from the input mains supply and bypass supplies and batteries using the procedure given below. We therefore strongly recommend that the annual service is carried out by trained personnel.

1.Carry out the weekly checks detailed above.

2.Shut down the UPS following the recommended operating procedure.

3.Isolate the UPS input mains supply externally (also the bypass supply if a split bypass is in use) and isolate the battery.

4.Ensure that the UPS is totally powered down by checking for voltage at the mains input terminals, battery connection terminals, and output terminals (and bypass mains input terminals in a split bypass configuration).

5.Gain full access to the UPS interior by opening its internal hinged safety panel.

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Contents E r M a n u a l Dear Customer Emerson Network Power India Private Limited Registered and Head Office Branch Offices Safety Procedure General Operating Instructions Optional Equipment Introduction Redundant vs Non-Redundant configuration2 7400 Module Design Series 7400 UPS Single Module Block DiagramSeries 7400 UPS Isolator configurations UPS Power Switch Configuration Battery Circuit Breaker 10/ 40 kVA 60/ 70 kVA One plus One Parallel Control Redundancy configurationSynchronisation Current sharingParallel control in a one-plus-one system Battery charge current sharing‘Common Battery’ configuration Mimic Indications Operator Control PanelControl switches Switch S7 Inverter on LCD Display Battery Circuit Breaker Battery Cabinet / RackGeneral Batteries Test Equipment Personnel Starting Step Action Response How to turn on the System from a Shut down conditionHow to turn on the System from a Maint. power-down condition Following points will be live within the UPS Isolator on both modulesHow to totally Power down the System Series 7400 Single Phase 1+N UPS Installation Procedure Clearances Cooling air flowPreliminary Checks Battery LocationPage Cable Entry Cable Rating Ensure Correct Phase Rotation Cable Connections Cabling ProcedureConnecting the parallel interface cables I2 I3 I4 RU NU RS NS NU RU RI SI TI N2 N3 N2 U3 RI SI TI + + ve ve S C a B I N E T T T E R Y C a B I N E T Series 7400 Single Phase 1+N UPS Optional Equipment Remote Control Inputs Calibration 1 AS400 Interface Board OutputsAS400 Interface Board #100215120003 SH1 4-WAY AS400 Interface Board #100201120004 SH1 CN1 Control InputsAlarm Outputs Remote Control InputsOutput Interface Remote Alarms Board 100215120007 Relay Mimic and Alarm Connections Power SupplySeries 7400 Single Phase 1+N UPS Terminals of RAM Output Interface PCB Mounted in Module Series 7400 Single Phase 1+N UPS Daily Checks Weekly Checks Annual Service Extended Service Battery Maintenance Series 7400 Single Phase 1+N UPS Troubleshooting UPS systems General Troubleshooting ProcedureFault Identification Operating Parameters and LimitationsCorrective Action Fault ReportingLED Normal Actions to be Taken if Abnormal Number State LS4 Display Panel Message Interpretation Display Message InterpretationUPS on Inter Connection cable details N E X U R ESeries 7400 Single Phase 1+N UPS

7400 specifications

The Emerson 7400 is a state-of-the-art control system designed for industrial applications, offering enhanced performance and reliability in process automation. This robust device is a part of Emerson's larger DeltaV system, known for its scalability and flexibility in various operational environments.

One of the main features of the Emerson 7400 is its advanced control capabilities, which enable precise management of complex industrial processes. The system is built to support a wide range of control strategies, including PID control, advanced control algorithms, and model predictive control, allowing for optimized performance tailored to specific operational requirements. This versatility makes it suitable for industries such as oil and gas, chemical processing, pharmaceuticals, and more.

The Emerson 7400 utilizes cutting-edge technologies to ensure seamless integration and communication with other components within a facility. Its open architecture supports a wide array of field devices, enhancing the interoperability of the entire control system. The integration of Ethernet-based communication protocols is another notable characteristic, facilitating high-speed data transfer and real-time monitoring, streamlining operations, and improving decision-making processes.

With a focus on safety and reliability, the Emerson 7400 is designed with built-in redundancy features. These include dual power supplies and network interfaces, ensuring continuous operation even in the event of component failure. This redundancy is crucial for industries where downtime could result in substantial financial losses or safety hazards.

The user interface of the Emerson 7400 is another highlight, combining intuitive design with powerful analytics capabilities. The system offers advanced visualization tools and customizable dashboards, providing operators with critical insights into process performance and enabling proactive management of potential issues.

Furthermore, the Emerson 7400 supports industry 4.0 initiatives through data analytics and cloud integration. This allows for predictive maintenance, improving equipment longevity and reducing operational costs. The system’s data collection and analysis capabilities empower organizations to leverage big data for enhanced productivity and efficiency.

In summary, the Emerson 7400 is a sophisticated control system that brings together advanced technologies, robust features, and a commitment to operational excellence. Its reliability, adaptability, and integration capabilities position it as a leading choice for industries seeking to enhance their automation processes while ensuring safety and efficiency.
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