MGE UPS Systems 40-75KVA user manual Major Components, Single Line Diagram

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Galaxy 4000

1.2Major Components

Rectifier

Converts AC input voltage to DC voltage. The rectifier uses IGBT (Insulated G a t e

 

Bipolar Transistor) power transistors and a Pulse Width Modulated (PWM)

 

technique to provide input power factor correction and to minimize any harmonic

 

reflected onto the input power lines.

Inverter

Converts DC voltage from the rectifier or from the batteries into AC output voltage

 

to maintain the attached load. This module uses the IGBT technology to provide

 

digital power quality.

Static Switch

Automatically supplies the attached load from the bypass source when the inverter

 

is off.

Battery System

Stores energy for utilization by the inverter and attached load in the event that utility

 

AC power is lost or is of unacceptable quality.

1.3Single Line Diagram

During normal operation, the utility power (Main input) is supplied to the UPS rectifier. The rectifier converts the AC power to DC that is supplied to the inverter. The inverter converts the DC voltage to three-phase regulated AC voltage, which is supplied to the attached load.

During power failure conditions, the inverter is supplied by the stored energy in the battery system, and the load is powered continuously with no interruption.

The Galaxy 4000 UPS is designed for internal operation of 208VAC input and output. External batteries, and an output distribution panel may be contained in auxiliary cabinets similar in design to the Galaxy 4000 cabinet. Batteries or external maintenance bypass circuit breakers may also be contained in third party cabinets or wall mounted units.

Figure 1-2: Galaxy 4000 UPS System – Single Line Diagram.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KA

 

 

 

 

 

 

 

 

 

 

 

 

Q3BP (OPTIONAL)

 

 

 

 

BYPASS

 

 

 

BYPASS

 

 

 

 

 

 

 

 

 

 

 

STATIC

 

 

 

 

 

 

 

A

INPUT

 

 

 

 

 

 

 

 

 

 

Q4S

 

 

SWITCH

 

 

 

 

 

 

 

B

TB3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL

C

 

 

 

 

 

 

 

 

 

 

 

BYPASS

 

 

 

 

 

 

 

 

 

 

 

 

INPUT

 

 

 

 

 

 

 

 

 

 

 

 

208YVAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN

 

 

INPUT

PFC

 

 

OUTPUT

 

 

 

 

 

 

INPUT

STATIC

BOOST

 

 

STATIC

OUTPUT A

OUTPUT

 

 

A

INPUT

Q1

 

 

 

 

FUSES

SWITCH

RECTIFIER

INVERTER SWITCH

CB

 

MAIN

B

TB1

 

 

 

 

 

 

 

TB2 B

42 POLE

TO

C

 

 

 

 

 

 

 

Q5N

C

PANELBOARD

CRITICAL

INPUT

 

 

 

 

 

 

 

 

 

LOAD

 

 

 

 

 

 

 

 

 

(OPTIONAL)

208YVAC

 

 

 

 

 

 

 

 

KB

(OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

 

STATIC SWITCH

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

 

 

CHARGER

 

 

 

 

 

 

 

 

UPS

 

 

 

TB4

 

 

7 8 910

DISTRIBUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SUPPLIED BY MGE &

 

 

 

 

 

SUPPLIED BY MGE &

 

 

 

 

 

 

 

 

 

CONNECTED BY CUSTOMER

 

 

 

 

CON NECTED BY CUSTOMER

 

 

 

CONTROL CONNECTIONS

 

 

 

 

 

 

 

 

 

 

 

 

(ADJACENT VERSION)

 

 

 

(SEE UPS INSTALLATION DWG)

 

 

 

 

 

SUPPLIED & CONNECTED

 

 

 

 

TB4

 

 

 

 

 

 

BY CUSTOMER

 

 

 

REPO ON MBS

 

 

 

 

 

(STAND ALONE VERSION)

 

 

 

 

 

 

 

 

 

 

 

 

 

CB1

CB1

CB1

CB1

 

 

 

 

 

 

 

 

 

BATTERY

 

 

 

 

1 — 2

 

 

 

 

 

Introduction

 

86-173010-00 A00

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Contents Galaxy Page Galaxy Revision HistoryImportant Safety Instructions GalaxySpecial Precautions Safety of PersonsProduct Safety Galaxy Contents Operation MaintenanceDisplay Panel Warranty, Registration & Customer Support Glossary Reorder FormFigures TablesSection Descriptions ElectricalGalaxy General Description IntroductionScope Single Line Diagram Major ComponentsPreparation for Operation Cabinet PlacementGalaxy 4000 Standard Cabinets Heat Rejection and Air FlowConduit Plate Locations for Bottom Entry Heat Rejection Data @ 208/208VACCabinet Clearances 40KVA 50KVA 65KVA 75KVAConfiguration for Bottom Entry Conduit Plate Locations for Top EntryPreparation for Storage Final steps by MGE Field Service Engineer Setup and InstallationInstallation Steps Environmental and Electrical Specifications40KVA 50KVA 65KVA Electrical SpecificationsElectrical Connections AC Output Connections UPS ConnectionsMain AC Input Connections Battery Connections Remote Emergency Power Off ConnectionsOutputs Relay Communication Card ContactsInputs Relay Communication Card Connections Relay Communication Card5VDC Consumption 10 mA Cable 0.34 mm, 5 ±0.5 mmThis page left blank intentionally Operator Interface Keys and Indicators Display PanelFlashing LED Indicator FunctionsGreen LED Orange LED Red LED OFFDisplay Menu Structure Measurements Battery Measurements ScreenMain Menu Screen Current Measurements Screen Power Measurements ScreenMagnifying glass Ratios Screen Voltage Measurements ScreenFrequency Measurements Screen Mimic Diagrams Status ScreenSettings Screen Commands Screen Startup Procedure ScreenThis page left blank intentionally Display Panel Preparing for Startup Pre-Startup Safety Check ListOperation Q5N Q3BPQ4S Normal Startup Procedure Shutdown Using EPO Post Startup Safety Check ListShutdown Procedure Recovery from EPOServicing Batteries MaintenanceImportant Safety Instructions for Servicing Batteries This page left blank intentionally Applicable within the United States, Canada and Mexico User Information Galaxy Warranty and Product RegistrationWarranty Extension Warranty+ Product InformationScheduling Field Service Engineer Support MGE Customer Care Center Three Phase ProductsTechnical Support and Product Services Return Policy for Repair of Three Phase Products RGAAdditional Serial Numbers Glossary ABCIEC NEC This page left blank intentionally Reorder Form Galaxy 40 75KVAPage Page Page Page Contact MGE

40-75KVA specifications

MGE UPS Systems 40-75KVA represents a significant advancement in uninterruptible power supply technology, specifically designed to cater to the critical needs of medium to large-scale operations. These systems are integral for protecting sensitive electronic equipment and ensuring the continuity of operations during power disturbances.

One of the standout features of the MGE UPS Systems in this range is their high efficiency. With efficiency ratings often exceeding 94%, these units minimize energy loss and reduce operational costs, making them not only environmentally friendly but also financially viable. The robust design caters to a variety of applications, including data centers, telecommunications facilities, and industrial environments.

A cornerstone of the MGE UPS design is its modular architecture, allowing for scalability and flexibility. This modularity ensures that as power requirements increase or decrease, the system can be easily adjusted to meet those needs without replacing the entire unit. This adaptability is critical for businesses that experience fluctuating demand or growth.

Advanced technology is employed in the battery management system as well. MGE UPS Systems utilize intelligent battery management, which enhances battery performance and lifespan. The system continuously monitors battery health and ensures optimal charging, thus reducing the risk of failure and extending operational readiness.

The MGE UPS Systems 40-75KVA also boast user-friendly interfaces with graphical LCD displays, facilitating easy monitoring and management of the power supply status. Users can access relevant data such as load levels, battery status, and system health, simplifying troubleshooting and maintenance tasks.

Additionally, these UPS systems incorporate multiple forms of communication interfaces, including USB, RS232, and network management options, ensuring seamless integration with other system monitoring tools. This connectivity enhances operational oversight and aids in proactive management of power resources.

Furthermore, the high availability features, such as redundant components and hot-swappable modules, ensure that maintenance can be performed without interrupting operations, significantly reducing downtime.

In conclusion, MGE UPS Systems 40-75KVA encapsulate cutting-edge technology with unique features that prioritize efficiency, flexibility, and reliability. With their robust design tailored for demanding environments, they are an optimal choice for organizations seeking to safeguard their critical operations against power interruptions. The combination of advanced battery management, user-friendly interfaces, and scalable architecture makes these systems a smart investment for the future.