MGE UPS Systems EX 7RT Flexible Cordage and Conduit Installations, Knockout die stamp circles

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Installation and User Manual

2.8Connecting the Input and Output Power Cables to the Input/Output Box

WARNING This type of connection must be carried out by qualified electrical personnel.

Before carrying out any connections, check that battery circuit breaker 14 is OFF and that the upstream protection devices (Normal and Bypass AC

sources) are open (OFF).

EX 5/7/11 RT UPS always comes from factory with Normal and Bypass AC inputs already connected together, using a shunt.

2.8.1Flexible Cordage and Conduit Installations

Figure 2-12a: Step 1 & 2; Typical plastic and metal coupling installations.

1.Knockout die stamp circles.

I/O BOX

OFF

O

 

Terminal Block Cover

2

3. Typical Flexible Cordage Installation

(b)

(a)

NOTE: Place lug ring inside the terminal block cover. Screw coupling into lug ring.

4.Typical 90° Metal Conduit Installation

(a)

NOTE: Place lug ring inside the terminal block cover. Screw coupling into lug ring.

1

Outer circle is for

Plastic strain relief

Inner circle is for

Metal strain relief

(c)

(d)

(c)

(b)

(d)

NOTE Terminal cable capacity: Max. 4 AWG (11kVA), 6 AWG (5/7kVA).

Knockout die stamp circles (on terminal block cover) have two sizes that fit either plastic or metal coupling. Plastic coupling is for flexible cordage

and metal coupling is for solid wires. Knock out appropriate circle for your application.

2.Remove bottom cover plate as shown.

3.Typical plastic strain relief installation:

a)Secure strain relief body onto the knockout plate.

b)Strip the jacket back to expose the three wires. Strip the insulation of each wire back 1/2”. Insert the ferrules as shown to each wire.

CAUTION: Always connect the earth ground wire first.

c)Slide the cordage into the strain relief and secure the wires into the terminal blocks using the guide printed on bottom of I/O box.

d)Secure the cordage retainer nut.

4.Typical 90° metal conduit installation.

a)Secure strain relief body to knockout plate as shown.

b)Insert three wires through flexible conduit and bend 90°.

c)Strip the insulation back 1/2” to expose solid wire and secure three wires into the terminal block using guide printed on bottom of I/O box.

CAUTION: Always connect the earth ground wire first.

d)Install strain relief cover using two screws.

86-86000-00 A01

Installation

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Contents EX 5RT / EX 7RT/ EX 11RT System Certification Standards EX 5/7/11 RT SystemHow to use this manual and Symbol Usage Safety of PersonsAdditional Modules Serial Numbers Revision History EX 5/7/11 RT SystemMGE UPS SYSTEMS, INC Scenic Avenue Costa Mesa, CA 92626 714 800This page left blank intentionally Contents Operation EX 5/7/11 RT System Setup and InstallationMGE Warranty & Propriety Rights MaintenanceWarranty and Product Registration Technical Support and Field ServiceFigures Figures TablesThis page left blank intentionally Scope IntroductionEX RT Model Descriptions and Contents Part Number Description Standard Configurations System Electrical CharacteristicsTower Configuration Part Number 86055 86075 86115Model Dimensions Weights Rack ConfigurationRear panel of the Power Module Rear Panels Power Module EX 5/7/11 RTDisplay and Control Panel EX RT Transformer ModulePower Module Rail Kit Optional AccessoriesBattery/ Transformer/CLA Module Rail Kit Battery Extension Cable Kit Battery Module with Remote Emergency Power Off Repo FunctionInput/Output Box Battery Integration Kit with CastersEX RT Transformer Module Contents CLA Module Contents Unpacking and Parts Check Setup and InstallationAll Modules are shipped in separate boxes Contents of EX 5/7/11 RT System 3335 Installation Installation in Tower ConfigurationTransformer on top for optimum stability Accessing Battery Pack Prepare Battery Module for Rack MountingRack mounting of the power module onto the rails Power or Battery Module Rack MountingInput/Output Box Bracket System Installation Rear Support Brackets InstallationInstalling I/O Box bracket system Rear support brackets must be removed prior toCommunication Ports Connecting the RS232 Communication PortInstallation of Optional Network Management Card Connecting the Dry Relay Contact Communication PortContact normally open Contact normally closedDual U-Talk/Basic Card Alarm Relay CardModBus Card Dual COM Ports CardRemote Emergency Power Off Repo Communication Port Knockout die stamp circles Flexible Cordage and Conduit InstallationsL6 L5 L2 L1 L1 L4 L3 Jumper Terminals System Connections with Common Normal and Bypass AC SourcesLb Ld N Lc La Connecting EX RT TransformerOutput 10100 Data 17 Rear view of battery module cable connections Connection of Battery Module, EXBConnection of CLA Module AC InputInitial Startup OperationUPS Personalization Accessing personalization with front panel buttonsDisplay Factory setting Options Comments Display Factory setting OptionsFinal startup sequence Accessing personalization through external softwareRemaining Time Operating Modes Normal double conversion ModeECO Modes ECO mode displayTransfer to Battery Power Operation on battery powerFirst Case Second CaseShutdown Return of Normal AC sourceSymptoms IT network mode Industrial mode MaintenanceSymptom Indication Correction TroubleshootingTroubleshooting requiring MGE after-sales support XXX Fault 1CXXXXXXX Hot Swapping the Power ModuleReconnect the power module Re-connecting the power moduleDisconnecting the Battery Module Hot Swapping the Battery ModuleRe-connecting the Battery Module System Overload Characteristics Electrical Specifications System Input/Output Power RatingsSystem Backup Characteristics AppendixEnvironmental Characteristics Accessories Electrical Characteristics EX RT TransformerSystem Short Circuit Protection EX RT CLA moduleMGE Warranty MGE Warranty & Proprietary Rights for Single Phase ProductsProprietary Rights Statement User Information Warranty Extension Warranty+ not available on productsProduct information MGE Customer Care Center EX 5/7/11 RT System Term used Definition / Meaning GlossaryIEC NEC This page left blank intentionally EX 5/7/11 RT System Reorder Form Scenic Avenue Costa Mesa, CAPage Page Contact MGE

EX 7RT, EX 11RT, EX 5RT specifications

MGE UPS Systems, a prominent player in the uninterruptible power supply (UPS) sector, offers a range of high-performance models including the EX 5RT, EX 7RT, and EX 11RT. These systems are engineered to provide reliable power protection for critical applications across various segments such as IT, telecommunications, and industrial uses.

The MGE EX 5RT, EX 7RT, and EX 11RT are designed with advanced technologies to ensure continuous operation even in the event of power disturbances. One of their standout features is the double-conversion online topology. This technology guarantees that the connected equipment receives stabilized power, free from voltage sags, surges, and frequency variations. The result is a consistent output voltage that caters to sensitive electronic systems.

These UPS systems are equipped with a wide input voltage range, allowing them to function effectively in environments with fluctuating power quality. This flexibility ensures that critical operations remain unimpeded even when the mains power supply experiences instability. Additionally, the systems have a high output power factor, which enhances efficiency and maximizes performance while reducing energy consumption.

Scalability is another key characteristic of the EX series. These models can be easily expanded and configured to meet growing power demands, making them suitable for both small and large applications. Integrated management software provides real-time monitoring and diagnostics, allowing users to take proactive measures to maintain system health and optimize performance.

The EX 5RT, EX 7RT, and EX 11RT also feature comprehensive battery management solutions. The systems employ intelligent charging technologies that prolong battery life and ensure dependable performance. Hot-swappable batteries simplify maintenance, enabling users to replace batteries without shutting down the entire system, thereby enhancing operational reliability.

Another notable aspect is their compact design, which allows for flexible installation in various environments. Whether rack-mounted or in a tower format, these UPS units can fit seamlessly into a range of settings. Furthermore, the units offer numerous connectivity options, including USB and serial ports, which facilitate integration with existing infrastructure.

In summary, MGE UPS Systems EX 5RT, EX 7RT, and EX 11RT provide comprehensive power protection through advanced technologies, scalable designs, and reliable performance. Their innovative features ensure that critical applications remain functional and secure, making them an ideal choice for organizations looking to safeguard their electronic investments.