MGE UPS Systems EX 5RT, EX 11RT, EX 7RT Hot Swapping the Power Module, XXX Fault 1CXXXXXXX

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EX 5/7/11 RT System

4.3Hot Swapping the Power Module

This operation can be performed without interrupting the load.

Figure 4-1: Disconnecting the power module.

17

XXX FAULT 1CXXXXXXX

OFFON

19

Tower configuration

42

40

7

BY

PASS

8

12

Rack configuration

1.Stop the UPS with the OFF button 19 (press more than 3 seconds).

Check if UPS is on bypass AC source:

LED 17 is on (If LED 17 is not on, do not turn the manual bypass and call the after sales support department).

2.Turn the manual bypass switch 7 to the BYPASS position.

3.Switch the battery circuit breaker(s) 14 to the OFF position.

CAUTION: Do not switch the Normal AC source circuit-breaker 8 to the OFF position. Doing so will disconnect power to the load.

4.Loosen three screws to remove the Input/Output box.

5.Disconnect the battery cables 40 and 42 from the power module.

The power module can be replaced.

The connected equipment is powered by the Bypass AC source.

4 — 4

Maintenance

86-86000-00 A01

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Contents EX 5RT / EX 7RT/ EX 11RT System EX 5/7/11 RT System Certification StandardsSafety of Persons How to use this manual and Symbol UsageAdditional Modules Serial Numbers EX 5/7/11 RT System Revision HistoryMGE UPS SYSTEMS, INC Scenic Avenue Costa Mesa, CA 92626 714 800This page left blank intentionally Contents EX 5/7/11 RT System Setup and Installation OperationMaintenance MGE Warranty & Propriety RightsWarranty and Product Registration Technical Support and Field ServiceFigures Tables FiguresThis page left blank intentionally Introduction ScopeEX RT Model Descriptions and Contents Part Number Description System Electrical Characteristics Standard ConfigurationsTower Configuration Part Number 86055 86075 86115Rack Configuration Model Dimensions WeightsRear Panels Power Module EX 5/7/11 RT Rear panel of the Power ModuleEX RT Transformer Module Display and Control PanelBattery/ Transformer/CLA Module Rail Kit Optional AccessoriesPower Module Rail Kit Battery Module with Remote Emergency Power Off Repo Function Battery Extension Cable KitBattery Integration Kit with Casters Input/Output BoxEX RT Transformer Module Contents CLA Module Contents All Modules are shipped in separate boxes Setup and InstallationUnpacking and Parts Check Contents of EX 5/7/11 RT System 3335 Installation in Tower Configuration InstallationTransformer on top for optimum stability Prepare Battery Module for Rack Mounting Accessing Battery PackPower or Battery Module Rack Mounting Rack mounting of the power module onto the railsRear Support Brackets Installation Input/Output Box Bracket System InstallationInstalling I/O Box bracket system Rear support brackets must be removed prior toConnecting the RS232 Communication Port Communication PortsConnecting the Dry Relay Contact Communication Port Installation of Optional Network Management CardContact normally open Contact normally closedAlarm Relay Card Dual U-Talk/Basic CardModBus Card Dual COM Ports CardRemote Emergency Power Off Repo Communication Port Flexible Cordage and Conduit Installations Knockout die stamp circlesL6 L5 L2 L1 L1 L4 L3 Jumper System Connections with Common Normal and Bypass AC Sources TerminalsConnecting EX RT Transformer Lb Ld N Lc LaOutput 10100 Data Connection of Battery Module, EXB 17 Rear view of battery module cable connectionsAC Input Connection of CLA ModuleOperation Initial StartupAccessing personalization with front panel buttons UPS PersonalizationDisplay Factory setting Options Display Factory setting Options CommentsAccessing personalization through external software Final startup sequenceOperating Modes Normal double conversion Mode Remaining TimeECO mode display ECO ModesOperation on battery power Transfer to Battery PowerFirst Case Second CaseReturn of Normal AC source Shutdown Maintenance Symptoms IT network mode Industrial modeTroubleshooting Symptom Indication CorrectionTroubleshooting requiring MGE after-sales support Hot Swapping the Power Module XXX Fault 1CXXXXXXXRe-connecting the power module Reconnect the power moduleRe-connecting the Battery Module Hot Swapping the Battery ModuleDisconnecting the Battery Module Electrical Specifications System Input/Output Power Ratings System Overload CharacteristicsSystem Backup Characteristics AppendixAccessories Electrical Characteristics EX RT Transformer Environmental CharacteristicsSystem Short Circuit Protection EX RT CLA moduleProprietary Rights Statement MGE Warranty & Proprietary Rights for Single Phase ProductsMGE Warranty Product information Warranty Extension Warranty+ not available on productsUser Information MGE Customer Care Center EX 5/7/11 RT System Glossary Term used Definition / MeaningIEC NEC This page left blank intentionally Reorder Form Scenic Avenue Costa Mesa, CA EX 5/7/11 RT SystemPage Page Contact MGE