Toshiba VF-S9 manual Making a call for servicing, Keeping the inverter in storage

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E6580757

The operation time is helpful for roughly determining the time of replacement. For the replacement of parts, contact the service network or Toshiba branch office printed on the back cover of this instruction manual.

Standard replacement cycles of principal parts

The table below provides a listing of the replacement cycles of parts when used under normal conditions (average ambient temperature: 30°C, load factor: not more than 80%, operation time: 12 hours per day). The replacement cycle of each part does not mean its service life but the number of years over which its failure rate does not increase significantly.

Part name

Standard

Replacement mode and others

 

replacement cycle

 

Cooling fan

2 to 3 years

Replacement with a new one

Smoothing capacitor

5 years

Replace with a new one (depending on the check results)

Circuit breaker and

-

Whether to replace or not depends on the check results

relays

 

 

Timer

-

Whether to replace or not depends on the operation time

Fuse

10 years

Replacement with a new one

Aluminum capacitor

5 years

Replace with a new circuit board (depending on the

on printed circuit

 

check results)

board

 

 

(Extract from "Guide to periodical inspections of general-purpose inverters" issued by the Japan Electric In- dustries Association.)

Note) The life of a part greatly varies depending on the environment of use.

14.3 Making a call for servicing

For the Toshiba service network, refer to the back cover of this instruction manual. If defective conditions are en- countered, please contact the Toshiba service section in charge via your Toshiba dealer.

When making a call for servicing, please inform us of the contents of the rating label on the right panel of the inverter, the presence or absence of optional devices, etc., in addition to the details of the failure.

14.4 Keeping the inverter in storage

Take the following precautions when keeping the inverter in storage temporarily or for a long period of time.

1.Store the inverter in a well-ventilated place away from heat, damp, dust and metal powder.

2.If the printed circuit board in your inverter has an anti-static cover (black cover), do not leave it detached

from the circuit board during storage, though the cover must be detached before turning on the inverter.

14 3. If no power is supplied to the inverter for a long time, the performance of its large-capacity electrolytic ca- pacitor declines.

When leaving the inverter unused for a long time, supply it with electricity once every two years, for 5 hours or more each, to recover the performance of the large-capacity electrolytic capacitor and also to check the function of the inverter. It is advisable not to supply the commercial power directly to the inverter but to gradually increase the power supply voltage with a transformer, etc.

N-4

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Contents Tosvert VF-S9 Contents E6580757 Iii Explanation of markings Safety precautionsMeanings of symbols Safety precautionsGeneral operation Wiring Transportation ‚ InstallationOperations Maintenance and inspection When retry function is selected inverterAttach warning labels DisposalII. Introduction FeaturesRead first Check product purchaseMandatory Contents of the product code Outside view Names and functionsTerminal board cover Charge lampE6580757 2022PL Main circuit and control circuit terminal boardsVFS9-2022PM/2037PM VFS9-4007PL ∼ 4037PL 2015PMVFS9-2055PL/2075PL 4055PL/4075PL See 2.3.2 for details on all terminal functions How to open the front terminal board coverMotors Loads that generate negative torque Braking a motor when cutting off power supplyExtremely low loads and low inertia loads Occurrence of instabilityInverter capacity Power factor improving capacitorsInverters Protecting inverters from overcurrentMCCBn+1 INVn What to do about leak currentEffects of leak current across ground Circuit interupting fuseSupply PowerRemedies Ffects of leak current across linesUse the electronic thermal built into the inverter Not examples for resistance to fire or explosion InstallationInstallation environment Continuous operation this may result in fireConsult with Toshiba about these measures Installation location How to installInverter Type Cabinet must be ventilated and cooledInstalling more than one unit in a cabinet Connection equipment Control and main power supply WiringPreventing radio noise Standard connections This diagram shows a standard wiring of the main circuit Standard connection diagram 1 sink common CCVF-S9 Standard connection diagram 2 source common P24Connections with peripheral equipment Power supply and motor connectionsDescription of terminals Main circuit terminalsMain circuit Control circuit terminals sink logicBy jumper JP302 switching Full scale DC am Input Standard default setting 0~10Vdc input Internal imped~60Hz60Hz setting frequency Put. Standard default setting output cur 1mA full-scale dcDuring protection function operation Multifunction programmable relay contact= 1, 30Vdc-1A, 250Vac-1A cos φ = At resistance load Output Detects the operation of the inverters 30Vdc-1AInput Common Output Logic switching/voltage-current output switching jumper Operations Main circuit How to operate the VF-S9Wiring MotorE6580757 Mccb Motor Adjustment range Simplified Operation of the VF-S9Monitor display selection Is set to How to set the frequency How to start and stopPotentiometer Setting the frequency using the operation panelExample of operating a run from the panel Moves the frequency downE6580757 VF-S9 has the following three monitor modes Setting monitor mode Mode for setting inverter parametersStatus monitor mode Mode for monitoring all inverter status Basic VF-S9 operationsSetting monitor mode How to set parametersPress the Enter key to save the changed maximum frequency How to set the basic parametersKey and the key to select How to set extended parametersSearch and resetting of changed parameters Example of parameter settingKey to change the dynamic braking selection from How to search and reprogram parameters How to program setup parameters Returning all parameters to standard default setting Command mode selection Set , and and canParameters that cannot be changed while running Key operated LED display Operation Key or the key to change the set value. To return toPressing the Enter key displays Set automatic acceleration/deceleration to or Setting acceleration/deceleration timeBasic parameters Automatic acceleration/decelerationDeceleration time Seconds Manually setting acceleration/deceleration timeParameter setting Title Function Adjustment range Acceleration time SecondsAutomatic torque boost Increasing starting torqueAuto Automatic torque boost and V/F control mode selectionSet V/F control mode selection to 0 V/F constant If auto-tuning error Appears, see 6.13Automatic function setting Setting environmental protectionSetting parameters by operating method Automatic environment settingVIA/II UP/DOWN Title Function Adjustment range Selection of operation modeCommand mode selection Frequency setting mode selection Command mode selectionMeter setting and adjustment Preset-speed operationMeter selection Meter adjustment Connect meters as shown below Adjustment scale with meter adjustment parameterResolution Example of 4-20mA programmed output for details, seeTion Is set to Standard default settingAdjusting the meter in inverter stop state Default settingForward/reverse run selection Setting valuesParameter setting Selecting forward and reverse runs operation panel onlyUpper limit frequency Lower limit frequency Maximum frequencyUpper limit and lower limit frequencies Maximum frequencyBase frequency Base frequencyBase frequency 25 ∼ 400 Hz Selection Selecting control modeControl mode selection TimeSetting for fans and pumps Constant torque characteristics general method of useThis gives steady torque for stable runs Setting V/F control selection Automatic torque boostIncreasing starting torque Motor constant must be setSomewhat lower Precautions on vector controlEnergy-saving Sorless vector controlSetting the electronic thermal Manual torque boost increasing torque at low speedsTorque boost Motor electronic thermal pro Title Function Adjustment range Default settingOverload Protection StallDefault setting 100% Press Key to change the parameter to Setting of motor electronic thermal protection levelSetting value Overload protection Overload stall Setting the motor electronic thermal protection levelPreset-speed operation frequencies 8~15 Preset-speed operation speeds in 15 stepsInverter over load characteristics Preset-speed operation frequencies 1~7=6 SS1 Preset-speedS3-CC Terminal functions are as follows Terminal S1Example of 7-step speed operation Using other speed commands with preset-speed commandExtended parameters Low-speed signalLow-speed signal output frequency Low-speed signal output frequency ∼ HzOutput of designated frequency reach signal Parameter setting of output terminal selectionSpeed reach detection band Title Function Adjustment range Setting Output of set frequency speed reach signalSpeed reach setting frequency Speed reach detection band Parameter setting of set frequency and detection bandInput signal selection Changing the standby signal functionST standby signal selection Setting the reset signal Always-active function selection Terminal function selectionKeeping an input terminal function always active on Modifying input terminal functionsConnection method Contact input Sink logic Setting of contact input terminal functionTerminal Title Function Adjustment range Default setting Input terminal selection 3 RST ResetInput terminal selection Example of application ... Three-wire operationCase of three-wire operation Set to Sink logic/source logic inputOutput terminal selection Setting of output terminal functionModifying output terminal functions Examples of applicationSwitching motor characteristics via terminal input Setting of switching terminalsBasic parameters Frequency priority selection Automatic frequency switchingContact input. See External switching Fchg enabledSet frequency is cleared automatically after power-off External contact UP/DOWNSetting frequency command characteristics 20mAdc current input adjustment 10Vdc voltage input adjustment VIA, VIBAdjustment with pulse signals Parameter-setting example Sample sequence diagram 1 Adjustment with continuous signalsSimultaneous input Sample sequence diagram 2 Adjustment with pulse signalsFrequency adjustment range Minimum unit of frequency adjustmentFunction Frequency set with the parameter Starting frequency settingOperation frequency Starting frequency2 Run/stop control with frequency setting signals DC brakingDC braking Jog run mode Jog run frequency Jog run stopping patternDC braking time 20.0 sec Jog run setting Jump frequency Jumping width Jump frequency 3 Jumping width Jump frequency jumping resonant frequenciesPWM carrier frequency Preset-speed operation frequency 8 to∼ Preset-speed operation frequency 8 to Random modeTrip-less intensification Auto-restart Restart during coastingAuto-restart control selection DC braking during restart Restarting motor during coasting Motor speed search functionApplication Regenerative power ride-through controlRegenerative power ride-through control If momentary power failure occursCanceling conditions Retry functionRetry selection Dynamic braking selection Braking resistor operation rate Dynamic regenerative brakingConnecting an external braking resistor optional Parameter setting Title FunctionSeparate-type optional resistor with thermal fuse Setting the braking resistor operation rate 12.5 Avoiding overvoltage tripping Minimum resistances of connectable braking resistorsOvervoltage limit operation To the base frequency So that no Output voltage adjustment/Supply voltage correctionOutput voltage unlimited 100.0 Conducting PI controlExternal connection 100.0 Integral gainTypes of PI control interfaces Setting PI controlAdjusting the PI control gain level Gain adjustment parameterAdjusting analog command voltages See .2 for details of the setting method Setting motor constantsSelection 1 Setting by automatic torque boost Set the auto-tuning parameter toRameters Auto-tuning Application of individual settings To the actual operation Perform adjustments according to the actual operationAcceleration time 3600 s Deceleration time 3600 sLinear acceleration/deceleration Acceleration/deceleration patternsSelection using parameters Switching to acceleration/decelerationProtection functions Setting motor electronic thermal protectionInverter trip retention selection Setting current stallInverter trip retention Stall prevention levelEmergency DC braking time External input trip stop mode selectionExternal trip stop via terminals Is set to Emergency DC braking, also setEmergency stopping from the operation panel Output phase failure detectionOutput phase failure detection mode selection Failure detection signal generated FL relay deactivatedInput phase failure detection Control mode for small currentInput phase failure detection mode selection Level flows for more than Specified time Title Function Adjustment rangeDisabled Enabled Over-torque trip/alarm level ∼ 250 % Over-torque tripNo trip Over-torque Detection signalNo trip Over-torque detection Pre-alarm signal Output terminal function 12 OT Over-torque detectionMeter bias Undervoltage trip15.10 4-20mA dc calibration Undervoltage trip selectionSetting methods Prohibition of change of parameter settingsExamples of setting Prohibition of change of parameter settingsFree unit selection Resetting methodChanging the display unit to A/V/min-1 Unit selectionDisplay in percentage terms Display in amperes/volts Standard monitor display selection Changing the display format while power is onStandard monitor mode ⇒ Standard monitor display selection Changing the status monitor display formatCommunication function Common serial Communication function parameters Common serial options Using the RS232C/RS485Setting the communication functions Transmission specificationsNumber, to the host computer Command by communicating independentlyExample of connection for RS485-communication Next data Use the terminal board to branch the cableSetting the operation frequency Operation panel key settingApplied operation S1 UP S2 Down S3 CLR S1FCHG Preset-speed settingSwitching between external contact UP/DOWN VIA input To switch to VIA/II setting, use the external PNL/TBOperation is controlled in accordance with Setting Switching between analog setting and preset-speed settingSignal Voltage signal Setting by means of a remote input deviceTerminal board operation Setting the operation modeOperation, inverter stop Case of three wire operation Set toEnable to run at HD on Eration holding S1 terminal set toOperation from an external input device S2 PNL/TB VIA VIBOFF LED Display of trip information Display of trip informationExample of call-up of trip information E6580757 How to cope with the CE directive Taking measures to satisfy the CE/UL directiveAbout the EMC directive Measures to satisfy the EMC directive Single-phase 200V class Example of wiringPlate. Refer to the .1 for earth cable sizes About the low-voltage directiveMeasures to satisfy the low-voltage directive Inverter satisfies the low-voltage directivePeripheral devices Selection of wiring materials and devicesSelection of wiring devices Installation of a magnetic contactor Magnetic contactor in the primary circuitMagnetic contactor in the secondary circuit Optional external devices Installation of an overload relayActor effective for external surge suppression Effect Reactor type Power factor Harmonics Suppression200V-3.7kW Improvement Other model Or less Input AC reactor DC reactorUP/DOWN key, Monitor key, and Enter key Model RKP001Z Ward/reverse switch Model CBVR-7B1Parameter writer Model PWU001Z Extension panelInput AC re Actor DevicesDCL Noise filter Devices External dimensions and connections Foot MountedDevices External dimensions and connections Braking Resistor Communica Devices External dimensions and connections ParameterWriter Exten Sion panelOther Basic parameters Table of parameters and dataUser parameters Four automatic functionsInput/output parameters Extended parametersVIB, VIA/II Frequency parameters0213 VIB input point 400 Frequency Frequency Down Operation mode parameters Torque boost parameters Acceleration/deceleration time parametersProtection parameters Communication parameters Operation panel parametersTable of input terminal functions 1/3 Default settings by inverter ratingST+PNL/TB Table of input terminal functions 2/3Table of output terminal functions 1/2 Table of input terminal functions 3/3POL Table of output terminal functions 2/2Order of precedence of combined functions Specifications Models and their standard specificationsStandard specifications Specification Outside dimensions and mass Outside dimensions and massPlate Fig.ATrip causes/warnings and remedies Before making a service call Trip information and remediesProblem Possible causes Remedies Overvoltage during Problem Possible causes Remedies Small-current opera Process of initializa Values Restoring the inverter from a trip If the motor does not run while no trip message is displayed How to determine the causes of other problems How to cope with parameter setting-related problems Regular inspection Inspection and maintenanceCall the local sales agency Periodical inspectionCheck points Check itemsReplacement of expendable parts Standard replacement cycles of principal parts Making a call for servicingKeeping the inverter in storage Warranty Disposal of the inverter Toshiba Corporation