Lightning Audio 7532 manual Safety Instructions, Designated use, Operational safety

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Safety Instructions

Radar Tank Gauge

1 Safety Instructions

1.1Designated use

The Varec Model 7532 Radar Tank Gauge (RTG) is a compact radar level transmitter for the continuous, contactless measurement of liquids, pastes and sludge in stilling wells. The device can also be freely mounted outside closed metal vessels because of its operating frequency of about 6 GHz and a maximum radiated pulsed energy of 1mW (average power output 1 W). Operation is completely harmless to humans and animals.

1.2Installation, commissioning and operation

The 7532 RTG has been designed to operate safely in accordance with current technical, safety and EU standards. If installed incorrectly or used for applications for which it is not intended, however, it is possible that application-related dangers may arise, e.g. product overflow due to incorrect installation or calibration. For this reason, the instrument must be installed, connected, operated and maintained according to the instructions in this manual: personnel must be authorised and suitably qualified. The manual must have been read and understood, and the instructions followed. Modifications and repairs to the device are permissible only when they are expressly approved in the manual.

1.3Operational safety

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate “Ex documentation”, which is an integral part of this Operating Manual. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory.

Ensure that all personnel are suitably qualified.

Observe the specifications in the certificate as well as national and local regulations.

FCC-approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Caution!

Changes or modifications not expressly approved by the part responsible for compliance could void the user’s authority to operate the equipment.

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Installation and Operations Manual

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Contents Radar Tank Gauge IOM027FVAE0804Installation and Operations Manual Brief operating instructionsRadar Tank Gauge ContrastTable of Contents Safety Instructions Installation, commissioning and operationOperational safety Designated use7532 Safety Instructions ReturnDevice certified for use in explosion hazardous area Explosion hazardous areaSafe area non-explosion hazardous area Direct voltageIdentification Device designationNameplate and Certification Plates 7532 IdentificationIdentification Radar Tank Gauge Ordering structureOrdering structure 7532 RTG 7532 Output and operation Scope of delivery Certificates and approvalsRegistered trademarks CE mark, declaration of conformityMounting Quick installation guide7532 Mounting Incoming acceptance, transport, storage Incoming acceptanceTransport StorageInstallation Conditions DimensionsMeasuring conditions Engineering tipsBehaviour if measuring range is exceeded 7532 Mounting Measuring range Measuring range depending on product class for 7532 RTGMounting Radar Tank Gauge Blocking distance Blocking distanceInstallation instructions Installation in stilling wellMounting kit It is strongly recommended not to dismantle this antenna7532 RTG Turn housing Installation with Varec UNI flange Installation tips06-en-002 Pull off housing Mount Varec UNI flange Mounting with Sample hatch on stilling well AnsiPost-installation check Mounting with Pivoting elementQuick wiring guide Wiring7532 Wiring Wiring Radar Tank Gauge 3 47532 Wiring Wiring with Tank Side Monitor Grounding single sided on Tank Side Monitor 4590 TSMConnecting the measuring unit Hart connection with two Varec RN 221 N Connection to Tank Side MonitorHart connection with other supplies Equipotential bonding Degree of protectionOvervoltage protector Post-connection checkQuick operation guide Operation7532 Operation Selection and configuration in Operation menu Operation Radar Tank GaugeSelection menus Typing in numerals and textGeneral structure of the operating menu Identifying the functionsDisplay Display and operating elementsLiquid crystal display LCD Display symbols Symbols MeaningCalibration to regulatory standards disturbed Light emitting diodes LEDsCustody locking switch Key assignmentFunction of the keys Software reliabilityLocking of the configuration mode Local operationUnlock parameter 0A4 Hardware lockUnlocking of configuration mode Factory settings Reset User input reset 0A3333 = reset customer parameters 555 = History ResetDisplay and acknowledging error messages Type of errorAlarm Alarm / WarningHandheld unit DXR Hart communicationToF Tool operating program Operation Radar Tank Gauge Connection Commuwin II-Operating ProgramInterface Hardware Server Device list Page Switching on the measuring device CommissioningFunction check CommissioningBasic Setup Commissioning Radar Tank GaugeSetup 7532Commissioning Radar Tank Gauge Basic Setup with the VU Function group basic setupSelection Stilling wellCommissioning Radar Tank Gauge Function medium property Selection Unknown7532 Commissioning Function process cond Selection StandardCommissioning Radar Tank Gauge Function empty calibr Function full calibrFunction pipe diameter Function dist./ meas. valueDist. unknown Function range of mapping Function history reset Display dist./meas.valueMounting calibration with VU Function group mounting calibrFunction tank gauging Function auto-correctionFunction pipe diam. corr Active pos 7532 Commissioning Display custody mode 0A9Active neg Commissioning Radar Tank Gauge Dip table OffsetTable off Table on DisplayTable off Semi-automatic Clear tableView Function dip tableSelection New point Store pointCommissioning Radar Tank Gauge Delete point ReturnNext point Previous pointFunction plot settings 09A Envelope curve with VUFunction recording curve 09B Single curve orBasic Setup with the ToF Tool Basic Setup /57532 Commissioning Basic Setup /5 You can also specify the pipe diameter in this display Envelope curve with the ToF Tool User-specific applications operationMounting calibration with the ToF Tool Mounting calibration /27532 Commissioning Mounting calibration /2 Page Maintenance 7532 MaintenanceExterior cleaning ReplacementPage Accessories Page Troubleshooting instructions Troubleshooting7532 Troubleshooting Troubleshooting Radar Tank Gauge System error messages Code Description Possible cause RemedyCode Description Possible cause Remedy Application errors Error OutputLevel Loss of echoSpare parts 7532 RTG Spare parts 7532 RTG Modification nameplateTroubleshooting Radar Tank Gauge Housing T12 DisposalSoftware history Software changes Documentation changes DateTechnical data at a glance Technical data7532 Technical data Technical dataRadar Tank Gauge According to Oiml R85Environment Operating conditionsProcess conditions Human interface API American Petroleum InstituteXA 081F-A Supplementary DocumentationOperating menu Hart Display modul, ToF Tool Appendix7532 Appendix Appendix Radar Tank Gauge Dome ceiling Unknown StandardReturn to Group Selection Operating matrix Hart / Commuwin Operating Matrix Hart / Commuwin Description of functions Measuring principle Function and system designInput Appendix Radar Tank Gauge Output Equipment architectureStand-alone 7532 Appendix On-site operation Remote operationSystem integration via Rackbus Integration into the Asset Management SystemCustody transfer mode 100 Installation and Operations ManualDefinition of terms Particularities in approved operation101 102 Installation and Operations Manual Integrated on tank gauging systemRadar Tank Gauge Index IndexIOM027FVAE0804 103 Quick wiring guide 7532 IOM027FVAE0804 105 Radar Tank Gauge Your offical representative